Utilisation of wood biomass residues from fruit tree branches,evergreen hardwood shrubs and Greek fir wood as raw materials for particleboard production. Part A. Mechanical properties

This paper investigates the potential of utilising wood biomass from fruit tree branches and evergreen hardwood shrubs as raw materials in the production of particleboards when mixed with Greek fir wood particles. The main mechanical properties of the boards made therefrom were determined and compared with those made of typical industrial wood (IW) particles. The highest modulus of rupture and elasticity (30.0 N/mm² and 4330 N/mm², respectively) in bending and screw withdrawal (SW) resistance (127.8 N/mm) were reported for boards made of Greek fir and were downgraded when the fruit tree branches or evergreen hardwood shrub particles also participated. The participation of fruit tree branch particles in proportions higher than 50% improved the internal bond (IB) of fir produced boards, while the highest IB strength (0.95 N/mm²) was reported for boards made of fruit tree branches. Particleboards made of evergreen hardwood shrubs showed inferior mechanical properties compared with those made of IW particles. The latter also showed superior bending strength but inferior SW resistance compared with boards made of fruit tree branches. Hygroscopic and other properties are under determination and will be presented and discussed in the second part of the work.     

Reinforcement of fiberboard containing lingo-cellulose nanofiber made from wood fibers

Wood-based materials are fabricated with adhesives composed of various materials derived from fossil fuels. It is difficult to identify replacements for these chemical adhesives. This study explored nanofiber technologies as an alternative to these adhesives. In this study, we focused on reinforcement effects of lingo-cellulose nanofiber (LCNF) on fiberboards made from softwood and hardwood fiber. We discuss the density effects of reinforcement with LCNF because the density of medium-density fiberboard (MDF), which is widely used for construction, is standardized at about 0.60–0.80 g/cm³. Fiberboards were manufactured with three densities (0.60, 0.75, and 1.00 g/cm³). For softwood fiberboards, the bending properties for LCNF-mixed boards were higher than those for the control fiberboards at all densities. In this paper, control fiberboard means fiberboard with fiber only. For hardwood fiberboards, the bending properties for LCNF-mixed fiberboard for 1.00 g/cm³-density board were higher than those for the control fiberboard. For internal bond strength (IB), the IB for LCNF-mixed fiberboard was higher than that for the control fiberboard. The thickness swelling (TS) and weight change (WC) with water absorption for fiberboards containing LCNF were lower than those for control fiberboards. As a conclusion, physical and mechanical properties of the resulting fiberboards were significantly improved with the addition of LCNF, especially for softwood fiberboards, due to close binding between LCNF and wood fibers.     

Durability characteristics of cement-bonded particleboards manufactured from maize stalk residue

Cement-bonded particleboards of 6 mm in thickness were manufactured using maize stalk (Zea mays) particles of uniform sizes at three levels of board density and additive concentrations respectively. The bending strength and dimensional properties were assessed. Increase in board density and additive concentration caused increase in Modulus of rupture (MOR), Modulus of elasticity (MOE), and decrease in Thickness swelling (TS) and Water absorption (WA). The MOR, MOE and TS of the boards were significantly affected by board density except for WA, but additive concentration affected all the boards’ properties examined at p ≥ 0.05. Strong and dimensional stable cement-bonded boards could be manufactured from maize stalk particles with Portland cement as the binder after hot water treatment. Although the dimensional stability and mechanical strength properties of the boards were affected by the board density and additive concentration, the study revealed that cement-bonded particleboards could be manufactured from maize stalk (Zea mays) particles. However, the increase in board density and additive concentration could cause the increase in MOR and MOE, and cause the decrease in TS and WA of boards.     

Effects of silane coupling agent level and extraction treatment on the properties of UF-bonded reed and wheat straw particleboards

Urea formaldehyde resin bonded reed and wheat particleboards with a density of 0.7g/cm³ were manufactured from two types of particle: fine and coarse particles. The effects of the silane coupling agent (SCA) level and ethanol-benzene (EB) treatment on the board properties were examined. For SCA, epoxide silane (SiEP) and amino silane (SiNH) were used for reed and wheat particles, respectively. The results are summarized as follows. (1) For both reed and wheat boards, the internal bond (IB) strength and thickness swelling (TS) were significantly improved at up to 5% SCA content, but the effectiveness of treatment kept constant at above 5%. (2) The level of SCA had little effect on the bending strength, especially for the boards composed of coarse particles. (3) EB treatment upgraded both the IB and TS of wheat board significantly. (4) SiEP incorporation improved the IB and TS of reed board significantly, whereas EB treatment was more effective for wheat board. (5) The dimensional stability of both reed and wheat boards under varying humidity could be improved by increasing the level of SCA and by EB treatment. EB treatment was more effective than SCA addition.     

Effects of five additive materials on mechanical and dimensional properties of wood cement-bonded boards

There is a growing desire to improve the properties and use of nonwood plant materials as supplements to wood materials for wood cement-bonded boards (WCBs). This study was conducted to determine the comparative properties of WCBs containing various amounts of discontinuous inorganic fiber materials, such as alkali-resistant glass fiber, normal glass fiber, mineral wool, and nonwood plant materials such as retted flax straw and wheat straw particles. Tested cement-bonded boards were made at wood/additive compositions of 100/0, 90/10, 80/20, 70/30, 60/40, and 50/50 (weight percentages). Seventy-eight laboratory-scale WCBs were produced. Various board properties, such as the modulus of rupture (MOR), internal bonding strength (IB), water absorption (WA), thickness swelling (TS), and linear expansion (LE), were studied. The test results showed that three types of discontinuous inorganic fiber used as reinforcing materials in composites significantly enhanced and modified the performance of WCBs. The mechanical properties and dimensional stability of cement-bonded board were significantly improved with increasing amounts of the additives. MOR and IB were increased; and WA, TS, and LE of boards were reduced by combination with the inorganic fiber materials. The results also indicated that combination with retted flax straw particles only slightly increased the MOR of boards, and wheat straw particles led to marked decreases in all the mechanical properties and the dimensional stability of WCBs.Part of this report was presented at the 50th Annual Meeting of the Japan Wood Research Society, Kyoto, April 2000     

Prediction of wood stiffness, strength, and shrinkage in juvenile wood of radiata pine

Development of optimal ways to predict juvenile wood stiffness, strength, and stability using wood properties that can be measured with relative ease and low cost is a priority for tree breeding and silviculture. Wood static modulus of elasticity (MOE), modulus of rupture (MOR), radial, tangential, and longitudinal shrinkage (RS, TS, LS), wood density (DEN), sound wave velocity (SWV), spiral grain (SLG), and microfibril angle (MFA) were measured on juvenile wood samples from lower stem sections in two radiata pine test plantations. Variation between inner (rings 1–2 from pith) and outer (rings 3–6 from pith) rings was generally larger than that among trees. MOE and MOR were lower (50%) in inner-rings than in outer-rings. RS and TS were higher (30–50%) for outer-rings than inner-rings, but LS decreased rapidly (>200%) from inner-rings to outer-rings. DEN had a higher correlation with MOR than with MOE, while MFA had a higher correlation with dry wood MOE than with MOR. SLG had higher significant correlation with MOE than with MOR. DEN and MOE had a weak, significant linear relationship with RS and TS, while MOE had a strong negative non-linear relationship with LS. Multiple regressions had a good potential as a method for predicting billet stiffness (R ² > 0.42), but had only a weak potential to predict wood strength and shrinkage (R ² < 0.22). For wood stiffness acoustic velocity measurements seemed to be the most practical, and for wood strength and stability acoustic velocity plus core density seemed to be the most practical measurements for predicting lower stem average in young trees.     

Manufacture and properties of binderless particleboard from bagasse I: effects of raw material type, storage methods, and manufacturing process

Binderless particleboards were manufactured from sugarcane (Saccharum officinarum L.) bagasse by steam-injection pressing and by using hot pressing as a reference method. The inner layer (core/pith) and the outer hard fibrous layer (face/rind) of bagasse were used as raw materials. The effects of bagasse type, manufacturing process, and storage method on the mechanical properties of binderless particleboards were investigated. The results showed that the bagasse pith particles provided better board properties than bagasse rind particles. It seemed that bagasse pith particles were more easily deformed than bagasse rind particles, enlarging the bonding contact area. The severe conditions of steam-injection pressing caused delamination on the bagasse pith binderless boards with densities of 0.6 g/cm³ or higher, and gave poor bonding quality. However, steam-pressed boards showed relatively higher board properties than hot-pressed boards. The storage method of sugarcane bagasse affected the chemical composition and the board properties. It was shown that the extent of self-bonding formation depends on the chemical and morphological properties of lignocellulosic materials, as well as on the manufacturing conditions. Part of this paper was presented at the 5th International Wood Science Symposium, Kyoto, Japan, September 2004     

Characterization of bagasse binderless particleboard manufactured in high-temperature range

This paper describes the features of binderless particleboard manufactured from sugarcane bagasse, under a high pressing temperature of 200–280 °C. Mechanical properties [i.e., modulus of rupture (MOR) and elasticity (MOE) in dry and wet conditions, internal bonding strength (IB)] and dimensional stability [i.e., thickness swelling (TS)] of the board were evaluated to investigate the effect of high pressing temperature. Recycled chip binderless particleboards were manufactured under the same conditions for comparison, and particleboards bonded with polymeric methylene diphenyl diisocyanate (PMDI) resin were manufactured as reference material. The target density was 0.8 g/cm³ for all of the boards. The results showed that the mechanical properties and dimensional stability of both types of binderless boards were improved by increasing the pressing temperature. Bagasse showed better performance than that of recycled chip as a raw material in all evaluations. Bagasse binderless particleboard manufactured at 260 °C had an MOE value of 3.5 GPa, which was equivalent to the PMDI particleboard, and a lower TS value of 3.7 % than that of PMDI particleboard. The MOR retention ratio under the dry and wet conditions was 87.0 %, while the ratio for the PMDI particleboard was only 54.6 %. The obtained results showed the possibility of manufacturing high-durability binderless particleboard, with good dimensional stability and water resistance, which previously were points of weakness for binderless boards. Manufacturing binderless boards under high temperature was effective even when using particles with poor contact area, and it was possible to express acceptable properties to allow the manufacture of particleboards. Further chemical analysis indicated a contribution of a saccharide in the bagasse to the improvement of the board properties.     

Compressive deformation of wood impregnated with low molecular weight phenol formaldehyde (PF) resin IV: Species dependency

Flat-sawn specimens of eight wood species, albizia (Paraserianthes falkata, 0.23 g/cm³), Japanese cedar (Cryptomeria japonica, 0.31 g/cm³), red lauan (Shorea sp., 0.36 g/cm³), European spruce (Picea abies, 0.44 g/cm³), Douglas fir (Pseudotsuga douglasii, 0.50 g/cm³), elm (Ulmus sp., 0.51 g/cm³), Japanese beech (Fagus crenata, 0.64 g/cm³), and Japanese birch (Betula maximowicziana, 0.71 g/cm³), were impregnated with low molecular weight phenol-formaldehyde (PF) resin and their compressive deformations were compared. The volume gain (VG) and weight gain due to 20% resin solution impregnation were different among species. Furthermore, the specific volume gain (VG/specific gravity), indicating the degree of swelling of the cell wall, also varied from 17.7% for European spruce to 26.4% for elm. Oven-dried specimens of each species were compressed using hot plates fixed to an Instron testing machine. The deformation behavior of resin-impregnated wood up to 10MPa was significantly different among the species. Stress development during cell wall collapse for low density wood was minimal. As a consequence, a significant increment of density occurred up to 2MPa for low density wood such as albizia and Japanese cedar. When PF resin-impregnated wood was compressed up to 2MPa and the pressure was kept constant for 30min, the density of Japanese cedar reached 1.18g/cm³, about 30% higher than the density of compressed Japanese birch, which possesses an original density that is 2.5 times higher than that of Japanese cedar. The mechanical properties of resin-impregnated wood, especially low density wood, increased with density. Hence, it is manifested that low density wood species have an advantage as raw materials for obtaining high-strength wood at low pressing pressure.     

Studies on pre-treatment by compression for wood impregnation I: effects of compression ratio,compression direction,compression speed and compression-unloading place on the liquid impregnation of wood

To improve the impregnation of wood, the pre-treatment by compression was systematically studied in terms of effects of compression ratio, compression direction, compression speed and compression-unloading place on the liquid impregnation in poplar and Chinese fir. The results showed: the impregnation increased 0.0065 or 0.0074 g/cm³ for every 1% increase of compression ratio when the compression ratio was lower or equal to 50 and 40% for poplar and Chinese fir, respectively; it continued to increase afterwards while the variation was quite big. There existed a significant difference of the impregnation of wood compressed at different directions in Chinese fir, but not in poplar. There existed a significant difference of the impregnation of wood compressed at different speed in both species. The impregnation of wood is likely to be in favor of radial compression in terms of the amount of impregnation. 5 and 10 mm/min were recommended as a compromise of impregnation and pre-treatment efficiency. The impregnation of wood that the compression unloaded in water was about 18.2 (poplar) and 9.2% (Chinese fir) higher in amount and was much quicker in speed than that the compression unloaded in air, and the difference between them was significant, suggesting that compression unloaded in water is significant to improve the impregnation.     

Effects of air injection on properties of particleboard manufactured using a radio-frequency hot press

The effectiveness of air injection for preventing the blowout of particleboards manufactured using a radio-frequency hot press was investigated by evaluating the board properties under artificially created conditions that were conducive to blowout. For evaluation, 10-mm-thick boards with densities of 0.7 and 0.8 g/cm³ and 20-mm-thick boards with a density of 0.7 g/cm³ were manufactured. Pressing times for the 10-mm-thick boards were 2, 4, 6, and 8 min, and those for the 20-mm-thick boards were 4, 6, 8, and 10 min. Without air injection, blowout occurred in all manufactured boards. With air injection, however, blowout did not occur in the 10-mm-thick boards with a density of 0.7 g/cm³. Moreover, air injection prevented blowout even when the board density and board thickness were increased to 0.8 g/cm³ (for 10-mm-thick boards) and 20 mm (the density was kept at 0.7 g/cm³), respectively. Air-injection radio-frequency pressing reduced the pressing time from 4 to 2 min for 10-mm-thick boards, and from 6 to 4 min for 20-mm-thick boards. Moreover, this reduction in the pressing time was achieved without a large reduction in the internal bond strength of the boards.     

Properties of flat-pressed wood plastic composites as a function of particle size and mixing ratio

This paper presents the effects of particle size and mixing ratio on the properties including physical, mechanical, and decay resistance of wood plastic composites (WPCs). In addition, it also presents the effects of immersion temperatures on water absorption (WA) and thickness swelling (TS) of the WPCs. WPCs with a thickness of 6 mm were fabricated from Albizia richardiana King & Prain wood particles and recycled polyethylene terephthalate (PET) by the flat-press method. To prepare the WPCs, two different wood particle sizes (0.5–1.0 and 1.01–2.0 mm) were used along with four different mixing ratios (w/w). Subsequently, the physical properties include density, moisture content, WA, and TS, and mechanical properties include modulus of elasticity (MOE) and modulus of rupture (MOR) of the produced WPCs was evaluated. Furthermore, decay resistance was evaluated by the weight loss percentage method. Moreover, the effects of immersion temperatures on WA and TS of WPCs after 24 h of immersion in water at three different temperatures, i.e., 25, 50, and 75 °C were investigated. Results showed that the wood particle size had impact on WPC’s density (only 6% decreased with the increase of particle size); however, the density decreased by 29% when the wood particle content increased from 40 to 70%. The WA and TS gradually increased with the increase of particle content and decrease of particle size. In addition, WA and TS increased proportionately with increasing immersion temperature from 25 to 75 °C. Furthermore, the highest MOE (2570 N/mm²) was found for the WPCs fabricated from large wood particles having the ration of 50:50 (wood particle:PET). For decay resistance, WPCs consisted of larger particles and higher PET content showed greater resistance against decay. Therefore, it is comprehensible that fabrication of the WPCs from 50% large particles and 50% PET is technically feasible and further improvement of WPC performance like enhancement of MOE and reduction of density using coupling agent and agricultural waste fibers, respectively, in the WPC formulation is recommended.     

Evaluation of the self-bonding ability of sugi and application of sugi powder as a binder for plywood

Binderless particleboards were manufactured from sugi (Cryptomeria japonica D. Don) heartwood and sapwood by hot-pressing (pressure: 5 MPa; temperatures: 180°, 200°, and 220°C; times: 10, 20, and 30 min), and the board properties [internal bonding (IB), thickness swelling (TS), water absorption (WA)] were investigated to evaluate the self-bonding ability. The IB, TS, and WA of the boards from sugi heartwood were better than those of the boards from sugi sapwood at any hot-pressing condition. Therefore, it was suggested that the self-bonding ability of sugi heartwood was superior to that of sugi sapwood. Then, sugi heartwood and sapwood powder with grain size 10 βm were used as a binder for plywoods. Four kinds of plywood were manufactured from the combination of powder and veneer, both of which were prepared from sugi heartwood and sapwood under the same hot-pressing conditions as the binderless particleboard, and the adhesive shear strength and wood failure of the plywood were investigated. As a result, the plywood composed of sugi heartwood veneer met the second grade of JAS for plywood, when either powder was used as a binder, when they were pressed at 200°C for 20–30 min and 220°C for 10 min.     

Recent research and development work on wood composites in Japan

Summary This paper highlights a number of articles on research and development on wood composites. The coefficient of variation in the mechanical properties of wood components tends to decrease when the thickness of the wood elements decreases. This finding was utilized in the manufacture of hollow cylindrical columns of laminated veneer lumber (LVL) from Cryptomeria plantation thinnings. In the future, the marketing of wood composite boards will tend toward two types: thick boards with low density properties and thin boards with fiber orientation. For the production of thick boards, fundamental parameters and application of steam-injection pressing have been studied, and continuous steam-injection pressing has been developed. For thin board production, generation principles of aligning torque in high-voltage system and the application has been studied. A new oriented mat former with electrodes positioned only at the reverse side of a forming belt has been developed. Various synthetic resins of low-molecular weight have been applied to improve dimensional stability of laminated products, such as LVLs and particleboards. Acetylation and formalyzation of fibers and particles were investigated to provide stabilized panels. High pressure steam treatment during pressing of wood composites has been studied and the process has been found effective and promising.The authors wish to thank Mr. Dwight A. Eusebio for his help in the preparation of this paperThis paper was presented at the IUFRO All Division 5 conference in Nancy, France, on August 15, 1992     

Preparation of composite board using foil-laminated and plastic-laminated liquid packaging paperboard as raw materials

We investigated the properties of composite board formed using base sheets of aluminum foil-laminated and polyethylene (PE) plastic-laminated liquid packaging paperboard (LP) as an alternative to recycling these items in wastepaper stream. Boards of different specific gravities ranging from 0.55 to 0.75 were made by pressing shredded LP blended with urea resin having resin content of 6%–10% at 180°C. Subsequently, we also prepared mixed particleboard [wood (WD) particles and LP mixed], three-layered particleboard (LP as the middle layer, WD in the upper and lower layers), and wood particleboard all having resin content of 10% and various specific gravities. Static bending and internal bonding strengths and thickness swelling of the specimens were determined to examine their properties. At the same specific gravity, the properties of LP particleboards were affected by their resin content. The modulus of rupture (MOR), modulus of elasticity (MOE), and internal bond strength of the LP particleboards increased with increasing specific gravity of the boards at the same resin content, but thickness swelling of the LP particleboards showed the reverse trend. The average MOR of the LP particleboards approximated that of the mixed particleboards and was greater than those of the three-layered particleboards and wood particleboards. Internal bond strength and thickness swelling of the LP particleboards were smaller than those of the other particleboards. Based on the above observations, we deemed that LP can be made into composite boards with adequate properties either alone or mixed with wood particles.     

Formation of the density profile and its effects on the properties of particleboard

Summary Two types of particleboards bonded with an isocyanate resin, one with uniform vertical density profile (homo-profile), and the other with conventional U-shaped profile, were fabricated to various density levels using lauan (Shorea spp.) particles. The fundamental relationships between the density profile and the board properties were determined, and the results are summarized as follows: 1. In homo-profile boards, the moduli of rupture (MOR) and elasticity (MOE), internal bond (IB) strength, and screw withdrawal resistance (SWR), are highly correlated to the board mean density. 2. The bottom limit of the board density is estimated to be ca. 0.25 g/cm³, based on the correlation regressions between mechanical properties and mean density. 3. At equal mean density level, the MOR and MOE of the conventional particleboards are higher than the homo-profile boards, due to the higher density near the faces. However, the reverse is true for IB, owing to the presence of the low density core in the former. 4. The net impact of peak density on MOR and MOE is greater at higher mean density level while raising the core density results in more pronounced improvement in IB at lower density. 5. In addition to the compaction ratio, the dimensional stability of the board is also affected by the peak area and mat moisture content. Received 9 January 1997     

Upgrading of urea formaldehyde-bonded reed and wheat straw particleboards using silane coupling agents

Reed and wheat straw particleboards bonded with urea formaldehyde (UF) resin were manufactured from two different material configurations (i.e., fine and coarse particles). The board densities were in the range of 0.550–.90g/cm³. The effects of particle size and board density on the board properties were examined. The properties of particleboard produced from fine particles were better than those made from coarse particles. An increase in board density resulted in a corresponding improvement in the board properties. The properties of OF bonded reed and wheat straw particleboards were relatively lower than those of commercial particleboards. Three silane coupling agents were used to improve the bondability between the reed and wheat particles and OF resin. Results of this study indicate that all the board properties were improved by the addition of silane coupling agent. The degree of improvement achieved from each coupling agent was different; epoxide silane was found to be more effective for reed straw particleboard, and amino silane was better for wheat straw particleboard.     

Development of binderless particleboard from kenaf core using steam-injection pressing

Binderless particleboards were successfully developed from kenaf core using the steam-injection press. The effects of board density, steam pressure, and treatment time on the properties of the board were evaluated. The target board densities were relatively low, ranging from 0.40 to 0.70g/cm³. The properties [i.e., moduli of rupture (MOR) and elasticity (MOE) in both dry and wet conditions, internal bonding strength (IB), and water absorption (WA)] of the boards increased linearly with increasing board density. Steam pressure and treatment time also affected the board properties. The bending strength and IB were improved with increased steam pressure. A long steam treatment time contributed to low thickness swelling (TS) values and thus better dimensional stability. The appropriate steam pressure was 1.0MPa, and the treatment time was 10–15min. The properties for 0.55g/cm³ density boards under optimum conditions were MOR 12.6MPa, MOE 2.5GPa, IB 0.49MPa, TS 7.5%, and wet MOR 2.4MPa. Compared with the requirement of JIS 5908, 1994 for particleboard, kenaf binderless boards showed excellent IB strength but relatively poor durability.Part of this report was presented at the 19th Annual Meeting of the Japan Wood Technological Association, Tokyo, October 2001     

Properties of particleboard manufactured using an air-injection radio-frequency hot press

A hot press was used to manufacture particleboards (H boards). A radio-frequency hot press (for RH boards) and an air-injection radio-frequency hot press (for ARH board) were also used, and the effects of air injection on preventing blowout and board properties were analyzed. The thicknesses and densities of manufactured boards were 10 and 30 mm, and 0.6, 0.7, and 0.8 g/cm³, respectively. The investigation ascertained the effects of air injection in preventing blowout when a radio-frequency hot press is used. The increasing order of temperature was ARH board > RH board > H board during the final pressing stage. For the 30-mm-thick boards, the temperature of H board increased to 100 °C and remained constant at 100 °C even when the pressing time was extended. The temperature of the RH board increased to 100 °C more quickly than in the case of the H board and remained constant at 110–118 °C. The temperature of the ARH board increased linearly to 130–142 °C. For both the 10- and 30-mm-thick boards, the internal bond strength of the RH board was almost the same as that of the ARH board at densities of 0.6 and 0.7 g/cm³. In contrast, the internal bond strength of the RH board was lower than that of the ARH board at a density of 0.8 g/cm³. For the 10-mm-thick boards, the thickness swelling in the RH board was almost the same as that in the ARH board irrespective of the density. However, for the 30-mm-thick boards, the thickness swelling in the RH board was higher than that in the ARH board. The low plasticization of particles due to air injection presumably results in a high degree of thickness swelling.     

Development of an air-injection press for preventing blowout of particleboard V: effects of board density and thickness on property of board manufactured from high-moisture particles

Particleboards with thickness of 10 mm and densities of 0.6, 0.7 and 0.8 g/cm³ were manufactured from high-moisture particles using urea–formaldehyde resin and the effectiveness of air injection was examined. The temperature in the 0.6 and 0.7 g/cm³ boards was lower with air injection than without during the initial to middle stages of pressing, while the temperature in the 0.8 g/cm³ board remained lower with air injection than without throughout the entire pressing process. Air injection reduced the pressing time required to manufacture the 0.6 and 0.7 g/cm³ boards and also increased the internal bond strength of boards of all densities. In the 0.6 and 0.7 g/cm³ boards, air injection reduced the modulus of rupture (MOR), while in the 0.8 g/cm³ boards, the MOR was similar between those manufactured by injecting and not injecting air. Air injection was also found to be effective for boards of high densities. The effectiveness of the air injection on thick boards was investigated by manufacturing 20-mm-thick boards of 0.7 g/cm³. Without air injection, it was not possible to manufacture the 20-mm-thick boards, even by extended hot pressing, but air injection allowed the boards to be manufactured by pressing for 16 min. Air injection was also shown to be effective for manufacturing thick boards.