Meshing performance analysis of planar internal gear enveloping crown worm driving

A new worm driving,i.e. planar internal gear enveloping crown worm driving,is presented. Its mathematical model of meshing functions and teeth surface equations are established basing on the theory of differential geometry and gear mesh. Various types of the driving,the macroscopic meshing performance and the microcosmic meshing performance are analyzed. The results show that the inclination angle of generating plane determines the distribution of contact lines,the planar internal gear primary-enveloping crown worm driving has ideal lubrication property,and the planar internal gear second-enveloping crown worm driving has high loading capacity. The studies are practicably instructive for developing new worm driving with high loading capacity,ideal lubrication and small volume.     

Bending Stress Analysis on Backlash Adjustable Worm Transmission

The full name of variable tooth thickness plane worm gear transmission is. Backlash adjustable plane worm gear with variable tooth thickness enveloping worm transmission, which is a new kind of accurate power transmission that is intervenient between traditional motion transmission and power transmission. Tooth surface equations of the variable tooth thickness plane worm gear transmission are deduced based on the theory of engagement. Basing on the result, the authors create a finite analysis model of backlash adjustable variable tooth thickness plane enveloping worm with perfect tooth shape by using I-DEAS software, and then has done finite element analysis of backlash adjustable variable tooth thickness plane enveloping worm transmission. Finally, the author drew a conclusion about distribution of principal stress and load distribution between teeth, which offer some references for strength and performance analysis of worm transmission.     

Analysis on Oylindrical Worm in Traction Machine and Modifications

Cone enveloping cylindrical worm in traction machine as instance, theoretical analysis on cylindrical worm transmission has been theoretically analyzed, and efficiency test and load capability test of traction machine with YJ240 cylindrical worm have been done on open power gear experimental instrument. According to the experimental data, it indicates cylindrical worm have some weaknesses on load capability, efficiency, adjustment possibility of tooth backlash and so on. Therefore, on purpose of improving integral performance of traction machine, face worm with variable tooth thickness may be used as primary drive mechanism in traction machine instead of cylindrical worm.     

Worm wheel grinding method of convex pitch line non-circular gear

To overcome the precision machining difficulty of non-circular gear, a convex pitch curve of non-circular gear and worm grinding method is presented. Firstly, worm wheel is reduced to rack cutter and a rack machining convex pitch curves of non-circular gears sport model is set up. Then based on the structure of CNC worm wheel grinding machine tools and machining principle, electronic gear box of machine tools is designed and active and following axes are planned. At the mean time, the synchronous coefficient of machine tools between synchronization is deduced by machining principle of equal arc-length, and interaction models of grinding are established. At last, the worm wheel manual presetting cutter methods with non-circular gear are given and worm grinding wheel mounting angle, axial position and axial location parameter can be adjusted along the gear.     

The Experimental Study of Lubrication Mechanism of Double Enveloping Hourglass Worm Gearing

According to the characteristic of contact and lubrication of double enveloping hourglass worm gearing,a simplified contact model that can simulate the lubrication mechanism of coupling effect of squeezing effect and entraining effect of this worm gearing is presented.A simulating test set is designed.The lubrication mechanism of coupling effect of squeezing effect and entraining effect is studied experimently by using this set.And the influences of rotation speed,loading speed and depth of oil pocket on the forming of lubrication film and loading ability between contact surfaces are analyzed.Some beneficial conclusions are obtained.     

Simulation of a steady temperature field and analysis of factors affecting a worm gear

To obtain the distribution characteristic of the temperature on the surface of worm gear, a numerical simulation using heat transfer theory, tribology theory, and mesh theory is given to calculate the heat transfer coefficient and heat flux of rolling gea     

A Solid Modeling and Geometric Analysis of Hourglass Worm Gearing

Based on the theory of conjugate surface and computer graphics, a solid modeling method of hourglass worm gearing is presented. Assembly simulation of worm gearing is carried out, clearance and interference between meshing tooth surfaces are analyzed, and effects of machining and modification of assembling parameters on meshing and contact between tooth surfaces are investigated.     

THEORETICAL INVESTIGATION AND PARAMETER OPTIMIZATION ON ROLLING CONE ENVELOPING HOURGLASS WORM GEARING

In this paper, a new high - strength worm gearing, named'rolling cone enveloping hourglass worm gearing' is proposed. With such a new type of worm gearing, the motion form between meshing tooth surfaces is changed in nature. A systematic theoretical study. a lot of numerical calculations and parameter analyses have been done. Based on these analyses,the optimum design of worm gearing is obtained. It is shown that this worm gearing possesses the virtues of high efficiency, large load capacity, long life -span and easy meanufacture.     

An Improved Parallel Thinning Algorithm

One recent parallel thinning algorithm is analyzed on detail in this paper.The analytical emphasis is put on its pixel deletion conditions.It is shown that owing to the inherent faults in these conditions,not only all four elements of an isolated 2x2 square are removed but also there exist "worm eaten" response and "thin hair" phenomina in its result skeleton.Subsequently,an improved one is proposed which is also strictly 8 connected.Experiments indicate that the modification effectively overcomes the original's shortages and has a little better time efficiency.     

THEORETICAL INVESTIGATION OF SPHERE RE-ENVELOPING HOURGLASS WORM GEARING

On the condition of avoiding the"undercutting,"and "sharpening" of worm tooth, it is now regarded as an important subject in the field of meshing principle studying of the "multiple-thread small reducation ratio" hourglass worm gearing with developable tooth surfaces to reduce the gorge pitch circle diameter of worm, raise meshing efficiency and strength of the wheel tooth and improve the unresonable structure of the pair. In this paper, a new type of hourglass worm gearing with developable tooth surfaces -"Sphere Re-nveloping Hourglass Worm Gearing" is studied. It shows that 4a satisfied result to above subject can be obtained if this worm gearing is applied.     

Research of Ball Worm Gearing

In the paper,a new worm gearing,Ball worm gearing is presented,initiative discussion of its theory of the gearing and design have been done, made a junior advanced development.     

Study on Mismatched Engagement of Hourglass Worm Gearing with The Worm Generated by A Cone and The Wheel Generdted by A Straight Profile Hob

A method to make the hourglass worm gearing with the property of mismatchedpoint contact has been proposed.The worm and the hob of the worm gearing is generated by a coneand a straight line located on the cone respectively. The basic principle of the worm gearing has beenanalysed. The formulas for calcultating the machining parameters has been obtained. And the toothcontact of the worm gearing has been investigated.The result shows that this worm gearing could getopint contact well.     

Investigation on Improving Manufacturing Precision of ZC1 Worm

Based on coordinate measrement of tooth surface of ZC1 worm, the deviation function for evaluating tooth surface is established. According to minimal zone principle, the profility of tooth surface of worm is evaluated. The machining errors of the worm are divided into setting error and adjusting error of the machine and tool. By error compensation, the setting error and adjusting error are corrected and the manufacturing precision of the worm is improved.     

喷刷式水果清洗机的设计

随着我国果品加工业的迅速发展,水果清洗机的应用越来越广泛,为此,研制了一台轻便灵活、适用于中小型企业的喷刷式水果清洗机。介绍了该机结构特点、工作原理,以及水果清洗刷的清洗过程分析,确定清洗刷辊转速ω与出料翻斗转速n的关系。该机采用了带螺旋板和毛刷的清洗刷辊,采用蜗轮—蜗杆传动形式,运用出料翻斗将水果清洗后送出机体,具有启动平稳、工作可靠和效率高等特点,适合苹果、桃和红枣等水果的清洗加工。     

Reference Efficiency of Planetary Gear Train

Reference efficiency of a pair of gear drive without planetary motion is the base to calculate efficiency of the whole planetary gear train. The authors find reference efficiency for speed increase is higher than that of the same drive used for speed reduction. This is different from the earlier viewpoint. New equations are derived for correctly calculating the reference efficiency of spur gear and helical gear with internal conjugate and external conjugate either in the state of speed increase or speed reduction respectively. The equations are also used to calculate efficiency of 2K-H planetary gear train.     

Experimental study on vibration and structure noise of marine gear box with heavy load

The performance requirements of marine gear box are much higher than that of other gear boxes due to its special working conditions. The structure and transmission principle of a high-power marine gearbox are analyzed, and the experimental test is carried out for the analysis and calculation of its vibration characteristics and intensity. Measured by FFT analysis of vibration signals, the main peak is caused by its octave and the engagement frequency of input stage and middle-class transmission. The vibration severity of high-power marine gearbox reached 4.47 mm/s. In addition, the calculated structure noise of the measuring points is at the 1/3 octaves, and the largest structure noise is 131.27 dB which occurred in the frequency of 329 Hz.     

Force Analysis on Meshing Surface and Stress Research of the Cone Roller Enveloping Worm Gearing Transmission

By using the finite element elastic contact analysis method combined with the I-DEAS engineering analysis software, this paper studies the strength of the cone roller enveloping worm gearing,which is a new type of worm gearing transmission,on SUN-4 working station. It also analyzes loading distribution among meshing gears, the contact force distribution along the contact line ,the bending stress distribution and the contact stress distribution of the cone roller enveloping worm gearing with three-tooth meshing instantaneously. Besides,it provides the theoretic basis in the further researches for the new type of worm gearing transmission.     

Pitch error measurement of high-order oval bevel gear on three dimensional measuring machine

Based on the prototype workpiece which is manufactured according to the high-order oval gear envelope method,a measurement method of high-order oval bevel gear is proposed in order to verify the correctness of design and manufacture method for this gear pair. The mathematical model of measurement and evaluation is established according to the spatial gear engagement theory. Then the coordinate point set obtained from three-dimensional measuring machine is analyzed and filtered based on the actual measurement on prototype workpiece. Therefore,the ideal element is available. And then the aberration curve of pitch curve,individual circular pitch error and accumulated error can be obtained after analyzing the point set. Finally,the conclusion that the high-order oval bevel gear pitch error evaluation method is feasible can be obtained because the measurement and analysis result dovetailed basically with the theoretic calculation result.     

Study on Surface Noise Distribution of Three ring Reducer

The three ring reducer is a kind of gear drive developed in the past decade. Adopting the new conception of "parallel and movable axis" of multiple mechanisms, this kind of gear drive has many characteristics such as large transmission ratio, high efficiency and so on. As the three ring reducer has been invented only for ten years, up to date the design of the gear drive is only made with analogue method, no design theory can be followed, there exist serious vibration and noise in transmission, which limit its wide application in industry. In this paper, the transmission principle of SHQ50 reducer is studied, the surface noise distribution of the reducer, transmission ratio 49.5 , is measured and analyzed by means of sound intensity method. The 3D distribution maps of noise on top of reducer, input side and output side of reducer, and left side and right side of reducer are drawn. With the sound intensity frequency maps of each measuring point, the sources of giving out noise are analyzed. The reducer of low vibration and noise can be designed rightly according to the analysis.     

Effect of Tooth Modification on Double Enveloping Worm Gearing

A method of modifying the double enveloping worm gearing with developable tooth surface has been proposed to reduce the sensibility of the worm gearing to the manufacturing errors. The tooth contact and kinematic precision of the modified worm gearing with manufacturing errors has been investigated by the TCA method. The results show that by the modification, the edge contact resulting from the manufacturing errors is avoided or effectively relieved,and the kinematic error of the worm gearing is obviously reduced.