Flame retardancy,Thermal and mechanical properties of Kenaf fiber reinforced Unsaturated polyester/Phenolic composite

Unsaturated polyester (UP) resin has been blended with phenolic resin (PF) resole type at various ratios to obtain a homogeneous blend with improved flame resistance compared to its parent polymers. The polymer blend was reinforced with 20 wt% kenaf using hand lay out technique. Fourier transform infrared spectroscopy (FT-IR) was used to characterize changes in the chemical structure of the synthesized composites. The thermal properties of the composites were investigated using thermogravimetric analysis (TGA). The thermal stability of UP/PF kenaf composites co-varies with the PF content, as shown by the degradation temperature at 50 % weight loss. The char yield of the composites increases linearly with PF content as shown by the TGA results. The flammability properties of the composites were determined using the limiting oxygen index (LOI) and UL-94 fire tests. The LOI increased with the PF content while the composites exhibit improved flame retardancy as demonstrated by UL-94 test. The mechanical and morphological properties of the composites were determined by tensile test and scanning electron microscopy (SEM), respectively. The tensile strength and the Young’s modulus of the blend/composites slightly decreased with increasing PF content albeit higher than PF/kenaf fiber composites.     

A comparison of flax shive and extracted flax shive reinforced PP composites

In this study, flax shive (FS) and extracted flax shive (EFS) were fully characterized. The results showed that EFS presented lower noncellulose content, smaller porous tunnels and better thermal stability than FS. The 5 % weight loss temperature of EFS was over 200 °C, which can meet the requirements of the processing conditions for the natural fiber reinforced polymer composites. Consequently, the flax shive and extracted flax shive reinforced PP composites were prepared and characterized. It was found that the thermal stability of EFS/PP composites was better than that of FS/PP composites, and both FS and EFS behaved as nucleation agents, which could accelerate the crystallization process of PP in the composites. Mechanical test showed that EFS could be used as a reinforcing material for PP composite when compatibilizer was applied. The flexural strength and modulus of the composites containing 30 % EFS were about 8 % and 100 % higher than that of pure polypropylene, respectively.     

Some of the mechanical and thermal properties of wheat straw filled-PP composites

The objective of this investigation was to evaluate the mechanical, thermal stability and viscoelastic behaviors of experimental PP composites made from wheat straw and PP-g-MA coupling agent. Four levels of wheat straw, 10, 20, 25 and 30 wt % and two levels of coupling agent, 0 and 3 % wt were mixed with PP in rotary type mixer and injection molding process, respectively. Tensile characteristics and impact strength, thermal gravity and dynamic mechanical and thermal analysis of the samples were evaluated. Based on the results, it was observed that the tensile properties increased and impact strength decreased with the increase in the fiber loading from 10 % to 30 %. Further, the composites treated with PP-g-MA exhibited improved mechanical properties which confirmed efficient fiber-matrix adhesion. DMT analysis showed that the PP composites made of 30 % wheat straw containing 3 % PP-g-MA showed the highest E’ and lowest tan δ than the untreated ones. Also, the thermal stability of wheat straw was lower than PP and as filler content in the composites increased, the thermal stability decreased and the ash content increased.     

Use of acetylated softwood kraft lignin as filler in synthetic polymers

Partially acetylated softwood kraft lignin (ASKL) is used as filler in synthetic polymers such as LDPE, PP, PS and PET. ASKL/synthetic polymer composites are prepared by melt-blending and compression molding with ASKL content up to 50.0 wt%. The chemical and physical properties of ASKL/synthetic polymer composites are also investigated. TGA results show that ASKL is more thermally stable than SKL up to 200 °C. FTIR spectra demonstrate a formation of free volume by crystallization of LDPE in ASKL/LDPE composite. DSC results show that the glass transition temperature of ASKL decreased by acetylation, and ASKL/synthetic polymer composites (50/50 w/w) have a single glass transition. The AFM images of ASKL/synthetic polymer composites show no significant phase separation. Young’s moduli of ASKL/synthetic polymer composites increased with ASKL content in some extents. Tensile strength and breaking strain of ASKL/PET composite are almost retained in spite of the addition of ASKL as a result of a contraction in free volume or densification.     

Hybrid multi-scale basalt fiber-epoxy composite laminate reinforced with Electrospun polyurethane nanofibers containing carbon nanotubes

In this study, we report the fabrication and evaluation of a hybrid multi-scale basalt fiber/epoxy composite laminate reinforced with layers of electrospun carbon nanotube/polyurethane (CNT/PU) nanofibers. Electrospun polyurethane mats containing 1, 3 and 5 wt% carbon nanotubes (CNTs) were interleaved between layers of basalt fibers laminated with epoxy through vacuum-assisted resin transfer molding (VARTM) process. The strength and stiffness of composites for each configuration were tested by tensile and flexural tests, and SEM analysis was conducted to observe the morphology of the composites. The results showed increase in tensile strength (4–13 %) and tensile modulus (6–20 %), and also increase in flexural strength (6.5–17.3 %) and stiffness of the hybrid composites with the increase of CNT content in PU nanofibers. The use of surfactant to disperse CNTs in the electrospun PU reinforcement resulted to the highest increase in both tensile and flexural properties, which is attributed to the homogeneous dispersion of CNTs in the PU nanofibers and the high surface area of the nanofibers themselves. Here, the use of multi-scale reinforcement fillers with good and homogeneous dispersion for epoxy-based laminates showed increased mechanical performance of the hybrid composite laminates.     

Enhancement of the mechanical properties of glass/polyester composites via matrix modification glass/polyester composite siloxane matrix modification

Enhancement of the mechanical and vibrational properties of glass/polyester composites was aimed via matrix modification technique. To achieve this, unsaturated polyester was modified by incorporation of oligomeric siloxane in the concentration range of 1–3 wt%. Modified matrix composites reinforced with woven roving glass fabric were compared with untreated glass/polyester in terms of mechanical and interlaminar properties by conducting tensile, flexure, and short-beam shear tests. It was found that after incorporation of 3 % oligomeric siloxane into the polyester matrix, the tensile, flexural, and interlaminar shear strength (ILSS) values of the resulting composite increased by 16, 15, and 75 %, respectively. The increases in ILSS as well as in tensile and flexural properties were considered to be an indication of better fiber/matrix interaction as confirmed by SEM fractography images. Furthermore, the effect of oligomeric siloxane incorporation on the vibrational properties of the composites was investigated by experimental modal testing and the natural frequencies of the composites were found to increase with increasing siloxane concentration.     

Oil palm fiber (OPF) and its composites: A review

Twenty first century has witnessed remarkable achievements in green technology in material science through the development of biocomposites. Oil palm fiber (OPF) extracted from the empty fruit bunches is proven as a good raw material for biocomposites. The cellulose content of OPF is in the range of 43%–65% and lignin content is in the range of 13%–25%. A compilation of the morphology, chemical constituents and properties of OPF as reported by various researchers are collected and presented in this paper. The suitability of OPF in various polymeric matrices such as natural rubber, polypropylene, polyvinyl chloride, phenol formaldehyde, polyurethane, epoxy, polyester, etc. to form biocomposites as reported by various researchers in the recent past is compiled. The properties of these composites viz., physical, mechanical, water sorption, thermal, degradation, electrical properties, etc. are summerised. Oil palm fiber loading in some polymeric matrices improved the strength of the resulting composites whereas less strength was observed in some cases. The composites became more hydrophilic upon addition of OPF. However treatments on fiber surface improved the composite properties. Alkali treatment on OPF is preferred for improving the fiber–matrix adhesion compared to other treatments. The effect of various treatments on the properties of OPF and that of resulting composites reported by various researchers is compiled in this paper. The thermal stability, dielectric constant, electrical conductivity, etc. of the composites improved upon incorporation of OPF. The strength properties reduced upon weathering/degradation. Sisal fiber was reported as a good combination with OPF in hybrid composites.     

Experimental study on structure and mechanical properties of hemp/PBTG composites with fiber contents and thermal exposures

Most materials used in daily life are polymeric materials based on petrochemistry. The used polymeric materials can cause land pollution and air pollution after landfill or incineration. In contrast, natural fiber reinforced (NFR) composites are more suitable for the environment, however the reliability in terms of the durability and weatherability of NFR composites is still lacking. Thus, NFR composites require the reliability involved with durability and weatherability. In this work, poly(butylene terephthalate-co-glutarate) (PBTG), with a chemical structure similar to biodegradable PBAT, was used as the matrix in the composites, and hemp fibers were used as the reinforcement. Hemp/PBTG composites were fabricated by stacking hemp-fiberwebs and PBTG films with various fiber contents and thermal exposure times. Characteristics of the composites, such as the morphological structure, chemical structure, tensile properties, compressive properties, flexural properties, and impact strength, were analyzed to obtain the effects of fiber volume fraction and thermal exposure. As a result, hemp/PBTG composites were hardened in proportion to fiber volume fractions, and the hardening behavior of the composites increased tensile strength and flexural strength. However, the hardened structure of the composites decreased the impact strength and compressive strength of the composites. On the other hand, the mechanical properties of hemp/PBTG composites with thermal exposure times, were governed significantly by the brittleness behavior of the resin and the increased crystallinity of hemp fibers. Thus, the hemp fibers contributed to the improvements on structural stability, tensile strength and flexural strength of the hemp/PBTG composites, and increased the thermal durability of the composites with various thermal exposures.     

Mechanical behavior of composites reinforced with fibers caroa

Composites were prepared with 13, 23 30 and 40 % fiber and evaluated the mechanical performance in tensile, flexural and impact. The mechanical properties of these composites were also evaluated function of time at 110 °C thermal exposure. Caroa fibers were characterized by techniques such as thermal gravimetric analysis (TGA), X-ray diffraction (XRD) and scanning electron microscopy (SEM). It was found that the best mechanical properties were achieved for composites containing 23 to 30 % fiber. The incorporation of 23 % fiber caroa increased both the modulus of elasticity in the tensile test as the flexural strength and impact, the composite with 30 % fiber caroa showed higher tensile strength. The results show that the tensile and flexural strength of the composite decreased with time of thermal exposure. The thermal aging at 110 °C caused a decrease in tensile properties of the composites.     

Compatibilizing effects of polypropylene-g-itaconic acid on the polypropylene composites

We prepared long carbon fiber (LCF)-reinforced thermoplastic composites using a compatibilizer of itaconic acid grafted polypropylene (PP-g-IA). We confirmed the structure of PP-g-IA and investigated the compatibilizing effects of PPg- IA on LCF/polypropylene composites. The tensile strength, tensile moduli, flexural strength, and flexural moduli of the composites increased with increasing PP-g-IA content in the thermoplastic composites. Using single pull-out analyzing system, we found PP-g-IA improved interfacial strength between the carbon fiber and PP matrix. The thermal properties of the composites were measured by thermogravimetric analysis (TGA). We could observe that LCF enhanced the mechanical properties and thermal decomposition temperature of the polypropylene (PP) composites, compared with neat PP. The fractured surfaces of PP/PP-g-IA/LCF composites showed that PP-g-IA was effective for improving the interfacial adhesion between LCF and PP matrix.     

Effects of date palm leaf fiber on the thermal and tensile properties of recycled ternary polyolefin blend composites

This work investigated the effects of date palm leaf fiber (DPLF) content on the thermal and tensile properties; and morphology of compatibilized polyolefin ternary blend. Recycled polyolefin ternary blend consisting of low density polyethylene (RLDPE), high density polyethylene (RHDPE) and polypropylene (RPP) were fabricated at different parts per hundred resin (phr) of DPLF. Maleic anhydride grafted polyethylene (MAPE) was used as compatibilizer to enhance the adhesion between filler and polymer matrix. The composites were prepared using melt extrusion and tests samples were produced via injection molding process. Thermal conductivity results showed that as much as 11 % reduction in thermal conductivity was achieved with the incorporation of 30 phr DPLF. Highest tensile strength was observed with the incorporation of 10 phr DPLF. The elongation at break was reduced with the addition of DPLF due to impediment of chain mobility by the fillers. Initial degradation temperature increased with the addition of DPLF. Hence, it is concluded that DPLF can be used to develop green and thermally insulating composites. It is hoped that the present results will stimulate further studies on the thermally insulative materials based on natural fibers reinforced polymer composites for applications in the building industries.     

Effect of the low and radio frequency oxygen plasma treatment of jute fiber on mechanical properties of jute fiber/polyester composite

We investigated the surface modification of jute fiber by oxygen plasma treatments. Jute fibers were treated in different plasma reactors (radio frequency “RF” and low frequency “LF” plasma reactors) using O₂ for different plasma powers to increase the interface adhesion between jute fiber and polyester matrix. The influence of various plasma reactors on mechanical properties of jute fiber-reinforced polyester composites was reported. Tensile, flexure, short beam shear tests were used to determine the mechanical properties of the composites. The interlaminar shear strength increased from 11.5 MPa for the untreated jute fiber/polyester composite to 19.8 and 26.3 MPa for LF and RF oxygen plasma treated jute fiber/polyester composites, respectively. O₂ plasma treatment also improved the tensile and flexural strengths of jute fiber/ polyester composites for both plasma systems. It is clear that O₂ plasma treatment of jute fibers by using RF plasma system instead of using LF plasma system brings about greater improvement on the mechanical properties of jute/polyester composites.     

Mechanical and machinability behaviors of woven coir fiber-reinforced polyester composite

The research on coir-polyester composites initiated the interest in the development of woven coir fiber-reinforced polyester composites. The mechanical properties of woven coir-polyester composites were evaluated as per ASTM standards and the machinability behavior was studied by conducting drilling tests in this investigation. The woven coir-polyester composites exhibited the average values of tensile, flexural and impact strength of 19.9 MPa, 31.3 MPa and 49.9 kJ/m² respectively. The effect of NaOH treatment on the improvement of mechanical properties of woven coir-polyester composites were studied in this investigation. The 40 % increase of tensile strength, 42 % increase of flexural strength and 20 % increase of impact strength were achieved by treated woven coir fiber-reinforced polyester composites. The regression models for predicting thrust force, torque and tool wear in drilling of woven coir-polyester composites were developed and the effect of drilling parameters were analyzed.     

Scalable preparation of multiscale carbon nanotube/glass fiber reinforcements and their application in polymer composites

The introduction of carbon nanotubes (CNTs) into conventional fiber to construct a hierarchical structure in polymer composites has attracted great interest owing to their merits of performance improvement and multiple functionalities. However, there is a challenge for realizing the scalable preparation of the multi-scale CNT-glass fiber (CNTGF) reinforcements in practical application. In this work, we present a simple and continuous method of the mass production of multiscale CNT-glass fiber (CNT-GF) reinforcements. Scanning electron microscopy and thermo gravimetric analysis indicated ~1.0 wt% CNTs were highly dispersed on the whole fiber surface through a facile surfactant-assisted process. Such hybrid CNT-GF fillers were found to effectively enhance the stiffness, strength and impact resistance of polypropylene polymer. Increased storage modulus, glass transition temperature and crystallization temperature of the composites filled with the CNT-GF fillers were also observed in the differential scanning calorimetry and dynamic mechanical analysis compared with the composites containing the pristine GF fillers. Fracture surface analysis revealed enhanced interfacial quality between CNT-GF and matrix, which is likely responsible for improved performance of the hierarchical polymer composites.     

The Application of Silica and Glass Fibers in Effective Thermoinsulation of Winter Apparels

We studied the influence of silica and glass fibers on the properties of polyester non-woven padding, fixing interesting changes in thermoinsulation, thickness and stiffness of obtained composites. It was found that the combination of inorganic and polyester fibers allowed for obtaining improved thermoinsulating property, compared to non-woven materials based on individual fibers. The improvement is attributed to the enhanced reflectance and the decreased air permeability, which can reduce the heat lost through radiation and convection. The application of inorganic fibers also made the development of non-woven materials with small thickness, keeping thermoinsulating property similar or better, compared to the commonly used polyester non-woven padding. Furthermore, the designed non-woven composites in real models of winter jackets were evaluated in a climate chamber at -10 °C by infrared thermal camera. The results showed that the addition of inorganic fibers allowed the surface temperature of winter jackets more than 5 °C lower than that of winter jacket with pure polyester padding. They significantly enhanced the protection from cold and reduced heat loss from the human body.     

Experimental off-axis tensile characterization of multistitched woven nano composites

The aim of this study was to understand the off-axis tensile properties of the developed two dimensional multistitched multilayer E-glass/polyester woven nano composites. It was found that the specific off-axis tensile strength of unstitched structure was higher than that of the machine stitched structure due to stitching caused filament breakages. But it was slightly lower than that of the machine stitched/nano structure. In addition, the specific off-axis tensile strength of machine stitched/nano composite structure was slightly higher than that of the machine stitched structure. When the nano silica material in the unstitched E-glass/polyester composite structure increased, the off-axis specific tensile strength and the modulus of the unstitched/nano structures increased whereas, the off-axis specific tensile strain of the unstitched/nano structures decreased. The damaged areas of the unstitched/nano structures increased, when the nano silica material in the unstitched E-glass/polyester woven composite structures increased. The failures under the off-axis tensile load of the stitched or stitched/nano structures were confined at narrow area due to the multistitching. On the other hand, it was observed that the off-axis failure of unstitched/nano or stitched/nano woven E-glass/polyester composite structures showed more brittle behavior.     

Effect of coir fiber content and compatibilizer on the properties of unidirectional coir fiber/polypropylene composites

The main objective of this research was to study the effect of fiber content variation and stearic acid (SA) treatment on the fundamental properties of unidirectional coir fiber (CF) reinforced polypropylene (PP) composites. Several percentages of filler contents were used (10–40 wt %) in order to gain insights into the effect of filler content on the properties of the composites. Coir/PP composites were fabricated by compression molding, and the properties of composites were studied by physico-mechanical and thermal properties. The results from mechanical properties such as tensile strength (TS), tensile modulus (TM) and impact strength (IS) of the CF/PP composites were found to be increased with increasing fiber content, reached an optimum and thereafter decreased with further increase in fiber content. Treatment of the coir with SA as the coupling agent enhanced the mechanical properties, crystallization temperature and crystallinity of virgin PP and water desorption of the resulting composites, resulting from the improved adhesion between the CF and PP matrix. Scanning electron micrographs (SEM) of the tensile fractured samples showed improved adhesion between fiber and matrix upon treatment with SA. Interfacial shear strength (IFSS) of the composites was measured by single fiber fragmentation test (SFFT).     

Enhanced mechanical and thermal properties of carbon fiber composites with polyamide and thermoplastic polyurethane blends

In this article, we demonstrated the preparation of carbon-fiber-reinforced composites using a polyamide 6 (PA6)/thermoplastic polyurethane (TPU) blend, in which the addition of TPU resulted in superior mechanical performances and increased thermal stability. According to various characterization techniques, these results are attributed to an enhanced adhesion and a homogeneous dispersion of long-carbon-fibers (LCFs) with TPU sizing in blended polymer matrix. Above all, dynamic-mechanical thermal analysis (DMTA) measurements clearly show that the dynamic storage modulus (E') of the blend composites is increased by threefold with temperature ranges below and above the glass transition temperature. The presence of LCFs in TPU systems induces effective fiber orientation, exhibiting simultaneous improvements in the tensile strength, flexural strength, and thermal stability.     

Effect of fiber reinforcement on mechanical and thermal properties of poly(ɛ-caprolactone)/poly(lactic acid) blend composites

Optimized palm press fiber composites of poly(?-caprolactone)/poly(lactic acid) were produced and their mechanical and thermal properties were studied. The composites were melt blended using twin screw extruder and test specimens were produced by injection molding. The composites mechanical and thermal performances were tested using standard methods. The incorporation of dicumyl peroxide as compatibilizer significantly increased the tensile strength, flexural modulus and impact strength of the composites as compared to the uncompatibilized composites. Crystallization temperature of the composites initially increased after which it dropped as fiber load increased. The composites melting point and percentage crystallinity slightly decreased as fiber load increased.     

Enhanced physico-mechanical properties of polyester resin film using CaCO<Subscript>3</Subscript> filler

Bio-based CaCO₃ powder was synthesized via size reduction method from waste eggshells. The XRD analysis revealed that eggshell powder consists of CaCO₃ in calcite form. The inclusion level of CaCO₃ contents were varied of 5, 10, 15, 20 and 25 wt.% of prepared CaCO₃-polyester film. Effects of different proportions of prepared chicken eggshell and commercial CaCO₃ filler on the polyester resin composites films were compared by means of mechanical and physical test. It was found that the addition of CaCO₃ filler to the polyester films leads to improve the mechanical properties. The findings revealed that the best and optimum CaCO₃ filler content was 10 wt.% and among the prepared polyester films, eggshell CaCO₃-polyester films showed the best performance. The mechanical properties of CaCO₃-polyester films were measured in terms of tensile strength, elongation-at-break, tensile modulus, flexural strength and impact strength. For eggshell CaCO₃- polyester films, the maximum values of the aforementioned mechanical properties were 52.70 MPa, 4.63 %, 1868.70 MPa, 101.20 MPa and 8.40 kJ/m², respectively, whereas for commercial CaCO₃-polyester films those values were 48.12 MPa, 4.50 %, 1790.30 MPa, 97.50 MPa and 8.21 kJ/m², respectively. Further, water absorption of the composite films as a function of time had also been investigated at 10 wt.% filler content.