Feature of air classification product in wheat milling: Physicochemical,rheological properties of filter flour

Wheat filter flours are by-products obtained from air-classification of wheat flour. Physicochemical and rheological properties of wheat filter flours were investigated in the present study. Average values of crude protein, gluten, lipid and damaged starch content of filter flours were higher than those of standard flours for the same batch. The positive correlation of particles with size <20 μm and damaged starch was found. Moreover, the filter flours had higher water absorption, stability time except head milling filter flour samples. Short peak time and low peak viscosity were also observed. Different composition of wheat filter flours may be an important factor influencing its properties. This study is very useful for exploring the utilization of wheat filter flours in the food industry.     

Rheological properties of wheat flour processed at low levels of hydration: Influence of starch and gluten

The rheological properties of wheat flour under processing such as extrusion (with 28% moisture content, wet basis) are influenced by the molecular changes its components undergo during processing. But, there was no simple relationship between the wheat-flour characteristics and their rheological properties. In order to investigate the quantitative and qualitative effects of the individual flour components on rheological properties, model blends of wheat starch and wheat gluten with different starch/gluten ratios were studied. The effects of gluten and starch quality were also investigated by using different gluten types and by modifying the amylose content of starch, respectively. The shear viscosity of the blends, determined by capillary rheometry under controlled conditions (35% moisture content, 140 °C), was observed to be modified by both gluten and amylose content. The changes undergone by wheat gluten under these conditions were analysed by HPLC, to determine the levels of unextractable polymeric proteins, and by Lab-on-a-Chip analysis of protein composition, to follow the polymerisation of protein under processing. This study indicated that in low hydrated products in the molten state, shear viscosity is affected by the structure of the blends as determined by fluorescence microscopy and by the molecular changes occurring during processing.     

Comparative Studies of HighMrSubunits of Rye and Wheat. I. Isolation and Biochemical Characterisation and Effects on Gluten Extensibility

The structural features of highM_rglutenin subunits of wheat were compared with those of analogous proteins from rye. Subunits of two rye cultivars (Danko and Halo) and of the wheat cultivar Rektor were isolated from defatted flours by extraction with 50% (v/v) aqueous propan-1-ol under reducing conditions at 60°C followed by precipitation using a 60% concentration of propan-1-ol. The yields of dialysed and freeze-dried subunits were 0·33% and 0·32% (w/w of flour), respectively (rye cultivars), and 0·91% (Rektor). SDS–PAGE revealed that the rye cultivars contained at least five subunits with mobilities corresponding to the x-type subunits of wheat. Separation by RP–HPLC indicated that the rye cultivars did not differ in the qualitative composition of subunits, but in their quantitative proportions. The surface hydrophobicities of the rye subunits were significantly lower than those of wheat subunits. The amino acid compositions of single rye subunits were characterised by high contents of Glx, Gly and Pro, and they were closely related to those of wheat subunits, except that the Glx content was generally lower and the Cys content higher. Notable differences between rye and wheat subunits were found in their contributions to gluten strength. Whereas wheat subunits, reoxidised with potassium bromate and mixed with a standard wheat flour, caused a significant increase in gluten strength, reoxidised rye subunits had the opposite effect.     

Effect of endosperm starch granule size distribution on milling yield in hard wheat

Increased flour yield in hard wheat is associated with increased endosperm rheology index, calculated from strength and stiffness as measured by the SKCS. A study of the fractured endosperm of hard wheat varieties grouped according to similar rheology index values was performed using environmental scanning electron microscopy (ESEM). Differing microstructures and fracture patterns were observed between each group. Specifically, the group representing high rheology index had a greater concentration of small starch granules in prismatic cells. Samples of diverse wheat germplasm were grown at two sites and subjected to laboratory milling. Starch granule size distribution (SGSD) analysis using a laser diffraction method was undertaken on a subset of samples in triplicate representing a range in flour yield. The results supported an hypothesis for a significant influence of SGSD on flour yield of hard wheat varieties. In addition, a significant part (R²>0.40 (p<0.05) at two sites) of the association appeared to be under genetic control. Results indicate a more even gradation of distributions involving an increase in the sample volume % of small granule (types B and C) and decrease in type A granules. This was associated with increased rheology index values and higher flour yield. The ratio of type A:C starch granules accounted for up to 58% (p<0.05) of the variation in flour yield in the samples studied. Thus, rheological parameters measured using a rapid SKCS screening method can be linked to the genetic regulation of SGSD with implications for the improvement of commercial processing performance of hard wheat.     

Storage changes in the quality of sound and sprouted flour

Sound and sprouted flours (24 and 48 hr) from bread wheat (WL-1562), durum wheat (PBW-34) and triticale (TL-1210) were stored at room temperature (34.8°C) and relative humidity (66.7%) for 0, 45, 90 and 135 days to assess the changes in physico-chemical and baking properties. Protein, gluten, sedimentation value, starch and crude fat decreased during storage in all the samples; however, the decrease was more in sprouted flours. Free amino acids, proteolytic activity, diastatic activity and damaged starch decreased with increase in storage period. Total sugars and free fatty acids increased more rapidly in the flours of sprouted wheats during 135 days of storage. Loaf volume of breads decreased during storage in both sound and sprouted flour but the mean percent decrease in loaf volume was more in stored sound flours. Aging of sprouted flour for 45 days improved the cookie and cake making properties but further storage was of no value for these baked products.Chapati making properties of stored sound and sprouted flour were inferior to that of fresh counterparts.     

The Role of Dextrins in the Stickiness of Bread Crumb made from Pre-Harvest Sprouted Wheat or Flour Containing ExogenousAlpha-Amylase

Dextrins were extracted in water from bread made from pre-harvest sprouted wheat or standard flour supplemented with exogenousalpha-amylases. The dextrins were separated by gel permeation chromatography and the dextrin content (% of crumb weight) determined for different degree of polymerisation (DP) size classes; DP 1–2, DP 3–10, DP 11–50, DP 51–200 and DP >200. There were significant correlations between the dextrin content in each size class and crumb stickiness (r=0·84–0·91, 22 df ). The most significant correlation (r=0·96) was between total dextrin content and crumb stickiness. Addition of dextrins of various DP ranges from various sources to standard flour produced bread with sticky crumb. Again, the degree of stickiness was generally related to the amount of total dextrin in the crumb and not to size distribution of dextrins. In this instance, extensive enzymic hydrolysis of starch was not necessary to produce sticky crumb; the dextrins caused crumb stickiness directly. Addition of dextrins to reconstituted gluten–starch flour produced bread with unexpectedly low dextrin levels and correspondingly low stickiness scores. It is concluded that, to produce sticky crumb, high levels of dextrin of any size are necessary in the crumb; a sticky mass is produced when dextrins dissolve in the excess «free» water that is normally «bound» to starch, gluten and other insoluble components of bread crumb.     

Wheat flour non-starch polysaccharides and their effect on dough rheological properties

Wheat (Triticum aestivum L.) flour is able to form dough with unique rheological properties that allow bread making. It is well known that wheat protein content affects dough rheological properties, but there is not enough evidence about the role of other minor flour constituents. One such minor constituent is non-starch flour polysaccharides, which are mainly pentosans formed by a xylopyranosyl linear chain branched with arabinofuranosyl residues. Their spatial distribution and branching pattern can affect their relationship with gluten forming proteins and thus influence their functional properties, the dough rheological properties, and thereby the flour baking quality. In this study the content and structural characteristics of non-starch polysaccharides were investigated, as well as their influence on some dough physicochemical parameters. Five different wheat flours samples milled from Uruguayan wheat varieties with diverse rheological and breadmaking properties were used in this study. Water soluble flour polysaccharides were extracted and the amount of pentosans was determined by the orcinol-HCl method. The pentoses composition was determined before and after acidic hydrolysis of the water soluble polysaccharide fractions by GC. No free pentoses were detected in any of the assayed flour samples, so the pentoses composition found in the hydrolyzed samples was attributed to the non-starch water soluble polysaccharides. Water unextractable non-starch polysaccharides were determined by difference between the total and the soluble non-starch polysaccharides flour content.An improved method for the quantification of water extractable and non-extractable non-starch polysaccharides, using baker's yeast, was developed. Using this method, total and soluble non-starch polysaccharides content could reliably be determined both in whole flour and in pentosans enriched fractions. Free monosaccharide content was in the range from 0.03% to 0.06% (w/w), while the arabinose/xylose (Ara/Xyl) ratios varied from 0.8 to 1.4 in soluble non-starch polysaccharides and from 0.7 to 0.9 in total non-starch polysaccharides. The different Ara/Xyl ratios found for water extractable and unextractable arabinoxylans clearly indicates different substitution degrees in the polymers. Analysis of the dough rheological parameters in relation to the water soluble and non-soluble non-starch polysaccharides and the Ara/Xyl ratios from different wheat varieties was performed. A clear relation between some of these parameters could be inferred, since a direct relationship between total unextractable (AXi) content and resistance of dough to extension (P), as well an inverse relationship between the same parameter and dough extensibility (L) were observed. These results suggest that the flour non-starch polysaccharide content, as well the Ara/Xyl ratios may be used as additional parameters to estimate some of the wheat flours dough properties.     

Volume, texture, and molecular mechanism behind the collapse of bread made with different levels of hard waxy wheat flours

Physico-chemical properties of bread baked by partially replacing normal wheat (Triticum aestivum L.) flour (15, 30, and 45%) with two hard waxy wheat flours were investigated. Substitution with waxy wheat flour resulted in higher loaf volume and softer loaves. However, substitution at >30% resulted in excessive post-bake shrinkage and a ‘key-hole’ shape with an open crumb structure. Bread crumb microstructure indicated a loss of starch granule rigidity and fusing of starch granules. The cells in the interior of the bread did not become gas-continuous and as a result, shrunk as the loaf cooled. Soluble starch content was significantly higher in bread crumb containing waxy wheat flour than in control bread. Debranching studies indicated that the soluble starch in bread made with 30-45% hard waxy wheat flour was mostly amylopectin. Incorporation of waxy wheat flour resulted in softer bread immediately after baking but did not retard staling upon storage.     

Moisture desorption–adsorption isotherms and isosteric heats of sorption of Tunisian olive leaves (Olea europaea L.)

Moisture sorption isotherms are valuable tool for prediction of the stability and shelf-life of agricultural products. The aims of this work were to determine sorption isotherms of four varieties of olive leaves and to compare the experimental and calculated results by using models available in the literature. The equilibrium moisture contents of olive leaves were measured using the static gravimetric method, at water activities and temperatures ranging from 0.058 to 0.898 and from 30 to 50 °C, respectively. Seven models were applied for analysing the experimental data: Guggenheim-Anderson-de Boer, modified Oswin, Henderson-Thompson, White and Eiring, Peleg, Smith and Caurie models. The desorption and adsorption data were best fitted by the Peleg model. Thus, this model can be used for the estimation of the equilibrium moisture contents of olive leaves in the investigated ranges of temperature and water activity. The net isosteric heats of desorption and adsorption of olive leaves were calculated by applying the Clausius–Clapeyron equation to the sorption isotherms and an expression for predicting these thermodynamic properties was developed.     

Effect of heating temperature on the particle size distribution in waxy wheat flour

The particle size of waxy (amylose-reduced) wheat (Triticum aestivum L.) starch was determined at isothermal temperatures by laser diffraction analysis. Flour samples were suspended in deionized water at temperatures ranging from 30 to 90 °C for 20–60 min. At 30 °C, all of the flour particles exhibited trimodal size distributions, i.e., the particles in the first, second, and third modes were <10 μm, 10–50 μm, and 51–300 μm, respectively. Control experiments with isolated starch indicated that the first and second modes were associated mainly with starch granules, whereas the third mode may have been related to gluten and gluten adhesion. The particle size distributions of waxy segregant wheat flours were temperature dependent. At 60 °C, there were significant changes in the particle size and distribution of waxy flours, which indicated the swelling of starch granules in response to elevated temperature. As the temperature increased, the peak particle size of waxy segregant wheat flours increased in different ways. The results suggest that variations in the swelling properties of selected waxy genotype flours may be due to the strength of starch–protein interaction and the capacity for starch granule gelatinization.     

Effect of Barley and Barley Components on Rheological Properties of Wheat Dough

The effects of addition of whole barley and barley components (starch, β-glucans and arabinoxylans) on rheological properties of dough prepared from wheat flours with variable gluten quality (cv. Glenlea, extra-strong; cv. Katepwa, very strong; cv. AC Karma, strong; and cv. AC Reed, weak) were investigated in these studies using Mixograph and dynamic rheological measurements. Whole barley meal, starch and non-starch polysaccharides from hulless barley with variable starch characteristics (normal, high amylose, waxy, and zero amylose waxy) were tested. Upon addition of either β-glucans or arabinoxylans, significant increases in peak dough resistance, mixing stability, and work input were recorded in all flours. The addition of starch to various wheat flours reduced the strength of the respective flour-water doughs. The improvement of dough strength upon addition of waxy or zero amylose waxy barley meal was associated with the high content of total and soluble β-glucans present in barley samples. The addition of arabinoxylans or β-glucans increased the G′ of wheat doughs; arabinoxylans had a greater effect than β-glucans. Starch substantially decreased the elastic modulus of dough prepared from cv. Glenlea but waxy and high amylose starches increased the G′ of dough prepared from cv. AC Karma. A combination of the high amounts of non-starch polysaccharides and unusual starch characteristics in barley seems to balance the negative effects associated with gluten dilution brought about by addition of barley into wheat flour.     

Wheat Bread Quality as Influenced by the Substitution of Waxy and Regular Barley Flours in Their Native and Extruded Forms

The substitution of wheat flour with barley flour (i.e. native or pretreated/extruded) reduced the loaf volume. Depending on the barley variety and flour pretreatments, the colour and firmness/texture of the bread loaves were altered. Amongst the barley breads prepared from native flours (at 15% barley flour substitution level), Phoenix had higher loaf volume and lower crumb firmness than Candle. However, amongst the barley breads prepared from extruded flours, CDC-Candle had higher loaf volume and lower crumb firmness than Phoenix. The lower loaf volume and firmer crumb texture of barley breads as compared with wheat bread may be attributed to gluten dilution. Also, the physicochemical properties of barley flour components, especially that of β-glucan, can affect bread volume and texture. β-glucan in barley flour, when added to wheat flour during bread making, could tightly bind to appreciable amounts of water in the dough, suppressing the availability of water for the development of the gluten network. An underdeveloped gluten network can lead to reduced loaf volume and increased bread firmness. Furthermore, in yeast leavened bread systems, in addition to CO₂, steam is an important leavening agent. Due to its high affinity for water, β-glucan could suppress the amount of steam generated, resulting in reduced loaf volume and greater firmness. In the present study, breads made with 15% HTHM CDC-Candle flour had highly acceptable properties (loaf volume, firmness and colour) and it indicated that the use of extruded barley flours would be an effective way to increase the dietary fibre content of barley breads.     

Fractionation of cereal flour by sedimentation in non-aqueous systems. II. Rheological characterisation and baking performance of the protein fraction

A previously described method for the non-aqueous fractionation of cereal flours by sedimentation in non-aqueous solvents was carried out using flours of three wheat cultivars differing in baking performance, as well as one rye and one barley flour. The method was based on differences in the densities of starch (higher) and protein (lower). Thus, suspending finely milled flour in an inert solvent mixture with a density in between the densities of starch and protein yielded a sedimented starch fraction and a protein-rich fraction at the surface of the solvent. Further purification of this upper fraction provided a protein fraction, a middle fraction, and a lipid fraction. The protein fractions were examined by means of rheological methods such as micro-extension tests and creep-recovery tests. They also were reconstituted to standard flour with a protein content of 13.5%, which was used for micro-scale baking tests. Compared to aqueous isolated gluten, the hydrated protein fractions from wheat were much more extensible and had a lower resistance to extension. The baking performance of the wheat protein fractions was superior to gluten and comparable to the native wheat flours. The protein fraction from rye gave a wheat-like bread crumb, whereas the barley protein was not suited for bread making.     

Salt-Induced Disaggregation/Solubilization of Gliadin and Glutenin Proteins in Water

The effect of salt concentration used in preparing gluten, on the subsequent dissolution of gluten in water, was examined. Flour from a Canadian hard red spring wheat cultivar, Katepwa, was used to prepare glutens using three different solvents, i.e. distilled deionized water (DDW), 0·2% NaCl solution and 2% NaCl solution. The isolated wet glutens were extracted sequentially with DDW, providing four water soluble fractions and an insoluble residue. The amount of protein in each fraction was determined and respective compositions were assessed electrophoretically under reducing and non-reducing conditions. Surprisingly, DDW extracts of gluten prepared with 2% NaCl contained almost all the gliadins, except some ω-gliadin components, and most of the polymeric glutenin. For the gluten prepared with 0·2% NaCl, most of the gliadin, but only a small portion of glutenin, was extracted. For gluten prepared with DDW, only part of the gliadins and almost no glutenin was extractable with water. The DDW solubilities of gluten proteins prepared in DDW, 0·2% NaCl and 2% NaCl were 27, 52, and 85%, respectively, after four sequential extracts with DDW. The large increases in the solubility of gliadin and glutenin proteins in DDW when the gluten is prepared in salt solution (after removal of most of the salt) can be explained on the basis of a salt-induced conformational change of the proteins, which renders water a more effective solvent.     

Effect of glutathione on gelatinization and retrogradation of wheat flour and starch

Reduced glutathione (GSH) commonly exists in wheat flour and has remarkable influence on gluten properties. In this study, effect of GSH on the gelatinization and retrogradation of wheat flour and wheat starch were investigated to better understand the GSH-gluten-starch interactions in wheat flour. Compared with wheat starch, wheat flour showed significant decreases in peak and final viscosity, and gelatinization onset temperature with increasing GSH concentration. GSH depolymerized gluten and thereby broke down the protein barrier around starch granules to make the starch easily gelatinized. However, the interaction between GSH and wheat starch restrained starch swelling. GSH addition resulted in weakened structure with higher water mobility in freshly gelatinized wheat flour dispersions but decreased water mobility in wheat starch dispersions. After storage at 4 °C for 7 d, GSH increased elasticity and retrogradation degree in wheat flour dispersions but retarded retrogradation in wheat starch dispersions. The results indicated that GSH promoted retrogradation of wheat flour, which mainly attributed to the depolymerized gluten embedding in the leached starch chains, and inhibiting the re-association of amylose, and subsequently promoted the starch intermolecular associations and starch retrogradation. This study could provide valuable information for the control of the quality of wheat flour-based products.     

Viscoelastic properties of tablets from Osborne solubility fraction,pentosans, flour and bread using relaxation tests

There is no previously published data covering the viscoelasticity of Osborne protein solubility fractions. Therefore, the objective of this study was to compare the viscoelastic properties of Osborne fractions, water soluble pentosans, flour and bread using relaxation tests. Sintered tablets from glutenins presented similar elasticity as gliadins but almost twice the viscosity. However, most of the wheat viscoelasticity performance in tablets was given by the sum of the non-gluten components (albumins, globulins, residue and especially water soluble pentosans). The residue was 86.1% w/w in flour and contained 4% protein while its estimated viscoelastic effect was higher compared to all the other flour components. Regarding the estimated viscosity in flour due to protein from specific fractions, it was higher in gliadins compared to glutenins. The residue although has low protein in flour (4.0%), the large amount of residue in flour had significant viscoelastic effect. The viscoelasticity of water soluble pentosans corrected by weight was similar to the Osborne protein fractions. The results indicate that the starch, pentosans, and non-gluten components may not be considered merely as inert filler and play a major role in determining the viscoelastic nature of flour and bread.     

Fractionation of wheat and wheat flour into starch and gluten: overview of the main processes and the factors involved

The starch and gluten components of wheat flour or whole wheat kernels can be separated by a number of industrial processes. This review provides a summary of these processes from both starting materials. The wheat constituents of importance in the fractionation processes are briefly introduced, and the different fractionation processes described with emphasis on the parameters affecting the separation, such as flour composition, mixing and washing water, processing aids (with an emphasis on enzymes) and kernel pre-treatment (pearling) in the case of flour fractionation and steeping conditions and processing aids in the case of whole wheat. Although fractionation of flour is the basis for the current industrial processes, starch yields are impaired by starch damage as a result of milling and loss of starch to milling streams. On the other hand fractionation of whole kernels often leads to impaired gluten production as a result of harsh process conditions which ‘devitalise’ the gluten.     

Flour constituent interactions and their influence on dough rheology and quality of semi-sweet biscuits: A mixture design approach with reconstituted blends of gluten, water-solubles and starch fractions

The aim of this study was to identify the biochemical parameters that alter the soft wheat flour functionality for biscuit-making quality. A 9-point simplex centroid was used to investigate the effect of varying the ratios of gluten, water-solubles and starch-fractions isolated from three different flour grades (patent, middle-cut and clear flours) which exhibited a wide range of compositional and functionality characteristics on the dough rheological behaviour and the semi-sweet biscuit quality parameters. The amounts of soluble and insoluble proteins and pentosans as well as the endogenous lipids in each flour fraction were quantified. Dough consistency, elongational viscosity, hardness, half-relaxation time, relaxation rate constant, cohesiveness and springiness as well as biscuit density, firmness, tearing force and spatial frequency for the different flour fraction combinations were also assessed. Regression models have been developed to predict the responses of the rheological attributes of the dough as well as the biscuit quality characteristics to the compositional changes of the flour blends; in addition to the main linear terms (concentration of starch, gluten and water-solubles isolated from the different flour grades), significant interaction terms were identified which cannot be neglected in any prediction scheme for the dough and biscuit properties. Contour plots were drawn in an effort to better understand the overall property responses of the dough and biscuits. Significant relationships among certain dough rheological parameters and biscuit characteristics were found, implying a functional role for the total, soluble and insoluble proteins, pentosans and lipids in biscuit making.     

Impact of re-grinding on hydration properties and surface composition of wheat flour

The combination of two analytical methodologies (water vapor sorption isotherm by using the DVS and chemical surface composition by using the XPS) has been used to enhance the understanding of the impact of re-grinding on the wheat flour hydration mechanism. A controlled atmosphere microbalance was used to construct water sorption isotherms at 25 °C of different samples of wheat flours obtained by successive re-grinding of native wheat flour.     

Interaction of water unextractable solids and xylanase with gluten protein: effect of wheat cultivar

A previously proposed explanation for the change in gluten properties on addition of pentosans to doughs was based on data for only one wheat cultivar. Using three wheat cultivars, Scipion, Soissons and Amazon, differing in technological quality from weak to strong we have obtained results that support the previous explanation. In addition to standard techniques for characterizing gluten and glutenin macropolymer (GMP) yield, composition and properties, a new technique (particle size analysis) was applied that provides further detail on GMP particle size distribution. For each of the three wheat cultivars the effect of WUS and xylanase on gluten and GMP yield, composition and properties followed the trend previously observed. However, WUS and xylanase affected gluten yield and properties more strongly for Scipion and Soissons than for Amazon. Amazon flour contains more protein and less pentosans. The analysis of GMP particles demonstrates that the volume surface average particle diameter D_3,2 of GMP particles from Amazon wheat is larger than those from Scipion and Soissons. Amazon has the ability to form larger and stickier particles. These factors may explain why the effects of pentosans and xylanase on gluten yield and properties are smaller for this wheat.