Direct and continuous dissolved CO2 monitoring in shallow raceway systems: From laboratory to commercial-scale applications

Direct and continuous measurement of dissolved CO₂ (dCO₂) is crucial for intensive aquaculture, especially in shallow raceway systems (SRS). In this work the performance of a portable dissolved CO₂ probe analyzer was tested for the effects of different aqueous solutions, pure oxygen injection and agitation. Laboratory results showed significant (p < 0.05) solution effects on probe performance for low (10–20 mg L⁻¹) and high (30–50 mg L⁻¹) dCO₂ concentrations. Globally performance was better in deionized water, followed by marine fish farm water and artificial seawater. Accuracy and response time were the parameters most affected by the type of solution tested. Linearity was always observed (R² = 0.995–0.999). The probe was sensitive to 1 mg L⁻¹ dCO₂ increments for concentrations <6 mg L⁻¹ in artificial seawater. Pure oxygen injection did not affect probe readouts, and agitation was needed for better accuracy and response time. In real marine SRS with tanks in series dCO₂ dynamics was revealed using the probe coupled to a developed flow cell. A prototype SRS was built and used to study dCO₂ dynamics without endangering cultivated fish. Generally, results obtained indicate that the probe tested although precise, is better suited for discrete, single-point dCO₂ monitoring, being a limited resource for the special needs of shallow raceway systems. As SRS represent a paradigm change in aquaculture, new water quality monitoring strategies and instrumentation are needed, especially for dCO₂. Fiber optic sensors can be a solution for continuous, multipoint monitoring, thus contributing to the understanding of water quality dynamics in hyperintensive aquaculture systems.     

A comparison of larval production of the northern scallop,Argopecten purpuratus,in closed and recirculating culture systems

Northern scallop Argopecten purpuratus aquaculture relies on an efficient all year-round larval supply. Larvae are generally produced in closed aquaculture systems (CAS) using the batch techniques with periodical water changes. For instance, survival rates are greatly variable and can range from 0 to 80% making production of scallop larvae uncertain. The main goal of this study was to determine the feasibility of rearing scallop larvae in a recirculating aquacultural system (RAS), and secondarily to compare scallop larval growth rate and time length to reach the settling stage when reared with a traditional Chilean CAS technique and in a novel RAS technique in an industrial-like approach.Several batches of larvae were cultured in CAS and RAS. Larvae were fed on Isochrysis galbana cultured in 35-L tubular photobioreactors. Growth rates were significantly different (F_11,2840 = 274.66; p < 0.001). All scallop larvae cultured in CAS showed lower growth rates ranging within 4.49 and 7.30 μm day^?1 and protracted period of culture until settlement (at least 10 more culture days) than those reared in RAS (growth rates between 9.56 and 13.15 μm day^?1). However, final survival (from D-larvae until settlement) of larvae reared in CAS showed higher values than those values recorded for larvae cultured on RAS. Higher growth rates observed in RAS could be attributed to a reduction in daily manipulation of the animals and/or more feed availability as well as higher temperatures and a steady state conditions in water quality. Even though, the reduction in time for rearing larvae until settlement in RAS was high, the comparison between systems is more significant in view of the reduction in make up seawater from 100% of system volume (CAS) to less than 10% of system volume (RAS). Therefore, RAS was independent from daily water quality variation from natural seawater by increasing water retention time, and with that improve water quality steady state conditions. Results of this research show that a more efficient use of water and heating systems than generally used in the Chilean hatchery industry is achievable. This is an important result since it could lead to significant reductions in the cost of operating a scallop hatchery, however further work is required to accurately compare the two systems (CAS and RAS). The main result from this research is that scallop larvae can be cultivated using recirculating aquaculture systems (RAS) as a method to increase production. The information reported in this paper will be useful for the improvement of scallop larvae culture techniques under controlled conditions.     

Effects of sub-lethal CO2(aq) concentrations on the performance of intensively reared gilthead seabream (Sparus aurata) in brackish water: Flow-through experiments and full-scale RAS results

The effects of sub-lethal CO_2(aq) concentrations were tested for the first time on gilthead seabream (Sparus aurata) juveniles (4–25 g; 64 growth days) and adult (∼300–400 g; 71 d) fish, both in fully controlled pilot tests and the latter also as part of full-scale RAS (recirculating aquaculture system) operation. In the pilot experiments (concentration range 5.2–56.3 mg CO₂/L) the specific growth rate, mortality rate, and physical fish disorders were monitored. In the full scale experiment, two groups of fish, originally from the same batch, were exposed for 197 d to controlled (by NaOH dosage) and uncontrolled pH conditions, resulting in exposure of the fish to significantly different CO_2(aq) concentrations. The pilot results showed, as expected, that the seabream fish grew faster at the lower CO₂ concentrations and that the growth rate of both juveniles and adult fish was only minimally inhibited up to roughly 20 mg CO₂/L (compared to a previously published curve). Mortality rate was considerable only at the highest CO₂ concentration (∼56 mg CO₂/L). Physical irregularities were not observed, apart from abnormally high absence of swim bladder at the highest CO_2(aq) treatment. The (statistically significant) results from the full-scale RAS operation showed that growing gilthead seabream for 197 d at roughly constant and relatively low (∼16 mg/L) CO_2(aq) concentration resulted in fish with ∼10% larger mean weight relative to the fish grown in ponds in which CO_2(aq) was not controlled and its concentration fluctuated daily between 19 and 37 mg/L.     

Microscreen effects on water quality in replicated recirculating aquaculture systems

This study investigated the effects of three microscreen mesh sizes (100, 60 and 20 μm) on water quality and rainbow trout (Oncorhynchus mykiss) performance compared to a control group without microscreens, in triplicated recirculating aquaculture systems (RAS). Operational conditions were kept constant during a 6-week period where the microscreens were manually rinsed three times a day. The effects of microscreen cleaning frequency and nitrification performance were subsequently assessed.Compared to the control group, microscreens removed particles, reduced particulate organic matter, and increased β-values. Particulate parameters reached steady-state in all treatment groups having microscreens at the end of the trial. The time to reach equilibrium seemingly increased with increasing mesh size but the three treatment groups (100, 60 and 20 μm) did not significantly differ at the end of the trial. Increased backwashing frequency over a 24-h period had no further significant effects on the parameters measured. The results demonstrated the role and importance of a microscreen, and showed that mesh size, within the range tested, is less important at long operations under constant conditions.Fish performed similarly in all treatments. Preliminary screening of trout gills did not reveal any pathological changes related to microscreen filtration and the resulting water quality. Biofilter performance was also unaffected, with 0′-order nitrification rates (k_0a) being equivalent for all twelve systems (0.148 ± 0.022 g N m⁻² d⁻¹).Mechanisms for RAS equilibrium establishment, within and between systems with different mesh sizes, are discussed.     

Optimization of chitosan flocculation for phytoplankton removal in shrimp culture ponds

The removal of phytoplankton cells from aquaculture systems generally results in the reduction of nitrogenous waste and improves water quality. With this study, the effects of chitosan concentration, environmental condition and pH adjustment on flocculation of phytoplankton in marine shrimp (Litopenaeus vannamei) culture tanks were investigated. The remaining phytoplankton and suspended solids in the system were indicators for evaluating the efficiency of chitosan on flocculation. The results indicate that the flocculation efficiency of chitosan was highest (>85%) and remained fairly constant at a chitosan concentration of 40–80 mg L^?1 and a pH range of 7–9 after chitosan addition. With this novel technique including 40 mg L^?1 chitosan addition, pH adjustment to 6.5 and then to 8.5, high efficiency and consistency of flocculation were achieved. This technique could also be applied with various water alkalinity up to 400 mg CaCO₃ L^?1. The experiment for phytoplankton removal by chitosan flocculation in the recirculating aquaculture system showed that flocculation efficiency remained constant even though flocculation was repeated several times.     

Optimization of chitosan flocculation for phytoplankton removal in shrimp culture ponds

The removal of phytoplankton cells from aquaculture systems generally results in the reduction of nitrogenous waste and improves water quality. With this study, the effects of chitosan concentration, environmental condition and pH adjustment on flocculation of phytoplankton in marine shrimp (Litopenaeus vannamei) culture tanks were investigated. The remaining phytoplankton and suspended solids in the system were indicators for evaluating the efficiency of chitosan on flocculation. The results indicate that the flocculation efficiency of chitosan was highest (>85%) and remained fairly constant at a chitosan concentration of 40–80 mg L⁻¹ and a pH range of 7–9 after chitosan addition. With this novel technique including 40 mg L⁻¹ chitosan addition, pH adjustment to 6.5 and then to 8.5, high efficiency and consistency of flocculation were achieved. This technique could also be applied with various water alkalinity up to 400 mg CaCO₃ L⁻¹. The experiment for phytoplankton removal by chitosan flocculation in the recirculating aquaculture system showed that flocculation efficiency remained constant even though flocculation was repeated several times.     

A novel approach for ammonia removal from fresh-water recirculated aquaculture systems,comprising ion exchange and electrochemical regeneration

A new physico-chemical process for ammonia removal from fresh-water recirculated aquaculture systems (RASs) is introduced. The method is based on separating NH₄⁺ from RAS water through an ion-exchange resin, which is subsequently regenerated by simultaneous chemical desorption and indirect electrochemical ammonia oxidation. Approach advantages include (1) only slight temperature dependence and no dependence on bacterial predators and chemical toxins; (2) no startup period is required and the system can be switched on and off at will; and (3) the fish are grown in much lower bacterial concentration, making the potential for both disease and off-flavor, lower. A small pilot scale RAS was operated for 51 d for proving the concept. The system was stocked by 105 tilapia fish (initial weight 35.8 g). The fish, which were maintained at high TAN (total ammonia nitrogen) concentrations (10–23 mgN L⁻¹) and fish density of up to 20 kg m⁻³, grew at a rate identical to their established growth potential. NH_3(aq) concentrations in the fish tank were maintained lower than the assumed toxicity threshold (0.1 mgN L⁻¹) by operating the pond water at low pH (6.5–6.7). The low pH resulted in efficient CO₂ air stripping, and low resultant CO_2(aq) concentrations (<7 mg L⁻¹). Due to efficient solids removal, no nitrification was observed in the fish tank and measured nitrite and nitrate concentrations were very low. The system was operated successfully, first at 10% and then at 5% daily makeup water exchange rate. The normalized operational costs, calculated based on data derived from the pilot operation, amounted to 28.7 $ cent per kg fish feed. The volume of the proposed process was calculated to be ∼13 times smaller than that of a typical RAS biofilter. The results show the process to be highly feasible from both the operational and economical standpoints.     

Process requirements for achieving full-flow disinfection of recirculating water using ozonation and UV irradiation

A continuous water disinfection process can be used to prevent the introduction and accumulation of obligate and opportunistic fish pathogens in recirculating aquaculture systems (RAS), especially during a disease outbreak when the causative agent would otherwise proliferate within the system. To proactively prevent the accumulation of fish pathogens, ozonation and ultraviolet (UV) irradiation processes have been used separately or in combination to treat water in RAS before it returns to the fish culture tanks. The objective of the present study was to determine the process requirements necessary to disinfect the full RAS flow, using ozonation followed by UV irradiation, just before the flow was returned to the fish culture tank(s). We found that a proportional-integral (PI) feed-back control loop was able to automatically adjust the concentration of ozone (O₃) generated in the oxygen feed gas (and thus added in the low head oxygenator) in order to maintain the dissolved O₃ residual or ORP at a pre-selected set-point. We determined that it was easier and effective to continuously monitor and automatically control O₃ dose using an oxidative reduction potential (ORP) probe (in comparison to a dissolved ozone probe) that was located at the outlet of the O₃ contact chamber and immediately before water entered the UV irradiation unit. PI control at an ORP set-point of 450 and 525 mv and a dissolved O₃ set-point of 20 ppb provided almost complete full-flow inactivation of heterotrophic bacteria plate counts (i.e., producing <1 cfu/mL) and improved water quality (especially color and %UVT) in a full-scale recirculating system. Achieving this level of treatment required adding a mean dose of approximately 29 ± 3 g O₃ per kg feed. However, because water is treated and reused repeatedly in a water reuse system, the mean daily O₃ demand required to maintain an ORP of 375–525 mV (or at 20 ppb dissolved O₃) was 0.34–0.39 mg/L, which is nearly 10 times lower than what is typically required to disinfect surface water in a single pass treatment. These findings can be used to improve biosecurity and product quality planning by providing a means for continuous water disinfection in controlled intensive RAS.     

The effect of density on sea bass (Dicentrarchus labrax) performance in a tank-based recirculating system

Sea bass (Dicentrarchus labrax) (135 ± 4 g) were reared under tank-based recirculating aquaculture system for a 63-day period at four densities: 10, 40, 70, 100 kg m^?3. Fish performance, stress indicators (plasma cortisol, proteonemia plus other blood parameters—Na⁺, K⁺, glucose, pH, total CO₂^?) and water quality were monitored. At the end of the 63-day period, resistance to infection was also studied by a nodavirus challenge. A 25-day test was performed on fish from two extreme densities (10 and 100 kg m³) and one intermediate density (40 kg m³).With regards to the different density treatments, there was no significant difference between the daily feed intake (DFI) and the specific growth rate (SGR) up to a density of 70 kg m^?3. No significant difference was found between treatments concerning the feed conversion ratio (FCR) and the mortality rate. No density effect was observed on the fish stress level (plasma cortisol) or on sensitivity to the nodavirus challenge. Under these experimental rearing conditions, the density above 70 kg m^?3 has an impact on growth performance (DFI and SGR) indicators and also some blood parameters (CO₂) at the highest density tested (100 kg m^?3).This study suggests that a density up to 70 kg m^?3 has no influence on sea bass performance and welfare. At 100 kg m^?3, average specific growth rate was decreased by 14% without welfare deterioration according to the welfare indicators monitored.     

Effects of alkalinity on ammonia removal,carbon dioxide stripping,and system pH in semi-commercial scale water recirculating aquaculture systems operated with moving bed bioreactors

When operating water recirculating systems (RAS) with high make-up water flushing rates in locations that have low alkalinity in the raw water, such as Norway, knowledge about the required RAS alkalinity concentration is important. Flushing RAS with make-up water containing low alkalinity washes out valuable base added to the RAS (as bicarbonate, hydroxide, or carbonate), which increases farm operating costs when high alkalinity concentrations are maintained; however, alkalinity must not be so low that it interferes with nitrification or pH stability. For these reasons, a study was designed to evaluate the effects of alkalinity on biofilter performance, and CO₂ stripping during cascade aeration, within two replicate semi-commercial scale Atlantic salmon smolt RAS operated with moving bed biological filters. Alkalinity treatments of nominal 10, 70, and 200 mg/L as CaCO₃ were maintained using a pH controller and chemical dosing pumps supplying sodium bicarbonate (NaHCO₃). Each of the three treatments was replicated three times in each RAS. Both RAS were operated at each treatment level for 2 weeks; water quality sampling was conducted at the end of the second week. A constant feeding of 23 kg/day/RAS was provided every 1–2 h, and continuous lighting, which minimized diurnal fluctuations in water quality. RAS hydraulic retention time and water temperature were 4.3 days and 12.5 ± 0.5 °C, respectively, typical of smolt production RAS in Norway.It was found that a low nominal alkalinity (10 mg/L as CaCO₃) led to a significantly higher steady-state TAN concentration, compared to when 70 or 200 mg/L alkalinity was used. The mean areal nitrification rate was higher at the lowest alkalinity; however, the mean TAN removal efficiency across the MBBR was not significantly affected by alkalinity treatment. The CO₂ stripping efficiency showed only a tendency towards higher efficiency at the lowest alkalinity. In contrast, the relative fraction of total inorganic carbon that was removed from the RAS during CO₂ stripping was much higher at a low alkalinity (10 mg/L) compared to the higher alkalinities (70 and 200 mg/L as CaCO₃). Despite this, when calculating the total loss of inorganic carbon from RAS, it was found that the daily loss was about equal at 10, and 70 mg/L, whereas it was highest at 200 mg/L alkalinity. pH recordings demonstrated that the 10 mg/L alkalinity treatment resulted in the lowest system pH, the largest increase in [H⁺] across the fish culture tanks, as well as giving little response time in case of alkalinity dosing malfunction. Rapid pH changes under the relatively acidic conditions at 10 mg/L alkalinity may ultimately create fish health issues due to e.g. CO₂ or if aluminium or other metals are present. In conclusion, Atlantic salmon smolt producers using soft water make-up sources should aim for 70 mg/L alkalinity considering the relatively low loss of inorganic carbon compared to 200 mg/L alkalinity, and the increased pH stability as well as reduced TAN concentration, compared to lower alkalinity concentrations.     

Water delivery capacity of a vacuum airlift – Application to water recycling in aquaculture systems

A study was undertaken to measure the water flow (Q_w) delivered by a vacuum airlift designed for recirculating aquaculture systems (RAS) in fresh (<1‰ of salinity) and sea water (35‰ of salinity). The vacuum airlift consists of two concentric tubes connected at their top to a depression chamber. The water rises in the inner tube as a result of air being injected in its lower section and flows back through the external downcomer tube. The vacuum airlift was adjusted at three different lengths: 2, 4 or 6 m and water discharge could be lifted from 0 to 30 cm. Air flow rate (Q_g) varied from 0 to 80 L min⁻¹. Different types of air injectors were tested, delivering different bubble sizes (0.1–5 mm) depending on porosity and functioning at low or high injection pressure. Results show an increase in water flow when pipe length and air flow were increased and lift height reduced. Water flow also depended on the type of water and ranged from 0 to 35 m³ h⁻¹ (0–580 L min⁻¹) for fresh water and only from 0 to 20 m³ h⁻¹ (0–330 L min⁻¹) for sea water (for a 6 m high vacuum airlift). This difference was attributed to the smaller bubble diameter and higher gas holdup (ɛ_g) observed in sea water (0–20%) compared to fresh water (0–10%). When bubbles were present in the downcomer tube, they created a resistance to flow (counter-current airlift) that slowed down liquid velocity and thus water flow. Increasing the vacuum made it possible to use low air injection pressures and high injection depths. Vacuum also increased bubble size and airflow (20 L min⁻¹ at atmospheric pressure to 60 L min⁻¹ at 0.3 barA) and thus water flow rates. With RAS, the presence of fish feed in water rapidly increased water flow delivered by the airlift because of changes of water quality and gas holdup. When working with low head RAS (under 0.3 m), vacuum airlift could save up to 50% of the energy required for centrifugal pumps. An empirical predictive model was developed and calibrated. Simulation shows a good correlation between predicted values and measurements (R² = 0.96).     

The impact of production intensity on water quality in oxygen enriched,floating enclosures for post-smolt salmon culture

The main aim of the study was to decide the effect of specific water consumption (L/kg/min) and feed load per water flow (g/m³) on the water quality parameters pH, CO₂, total ammonia nitrogen (TAN) and suspended solids (SS) in two large semi-closed containment systems (S-CCS). The reported production parameters (range) in the two S-CCS were specific water consumption (q): 0.04–0.47 L/kg/min and feed load per water flow: 9.0–64 g/m³. The study period was split in two sub-periods; January–May (4.4–7.5 °C), and June–September (7.5–13.2 °C) before a regression model was used to determine the relationship between production intensity (q, feed load) and water quality (pH, CO₂). With the acceptable level of CO₂ defined as ≤10 mg/L, the model predicted a minimum specific water consumption (L/kg/min) between 0.07 (winter) and 0.2 (summer). The predicted maximum feed load per water flow (g/m³) was between 35 (summer) and 45 g/m³ (winter). These calculated limits for production intensity were close to the values earlier reported for smolt or post-smolt production in large, onshore tanks.     

Determining and quantifying components of an aquaculture soundscape

Recirculating aquaculture systems have a unique anthropogenic-based soundscape which is characterized by the type of equipment utilized, the structural configuration of walls, tanks, equipment, the substrate the tanks are situated on and even the activities of the personnel operating the facility. The soundscape of recirculation facilities is inadequately understood and remains poorly characterized, although it is generally accepted that the dominant sounds found in such facilities are within the hearing range of fish. The objective of this study was to evaluate the soundscape in a recirculating aquaculture facility from an intra-tank perspective and determine how the soundscape is shaped by a range of characteristics within the facility. Sounds were recorded across an operating aquaculture facility including different tank designs. The sounds recorded fell within previously measured pressure level ranges for recirculating systems, with the highest maximum sound pressure level (SPL) recorded at 124 dB re 1 μPa²/Hz (with an FFT bin width of 46.9 Hz, centered at 187.5 Hz). The soundscape within the tanks was stratified and positively correlated with depth, the highest sound pressure occurring at the base of the tanks. Each recording of the soundscape was dominated by a frequency component of 187.5 Hz (corresponding centre of the 4th 46.9 Hz FFT analysis bin) that produced the highest observed SPL. Analysis of sound recordings revealed that this peak SPL was associated with the acoustic signature of the pump. The soundscape was also evaluated for impacts of tank hood position, time of day, transient sounds and airstone particle size types, all of which were found to appreciably influence sound levels and structure within the tank environment. This study further discusses the distinctiveness of the soundscape, how it is shaped by the various operating components and considers the aquaculture soundscape in relation to natural soundscapes found within aquatic tropical environments.     

Routine oxygen consumption rates of california halibut (Paralichthys californicus) juveniles under farm-like conditions

Fish oxygen requirement is a fundamental variable of aquaculture system design and management, as it is the basis for determining water flow rates for sustaining stock. A study on oxygen consumption of California halibut (Paralichthys californicus) between 3.2 and 165.6 g was conducted in small raceways (2.41 m long, 0.28 m wide, and 0.22 m high; operational water depth between 0.05 and 0.10 m with a quiescent zone 19 cm long in the effluent section) working as open respirometers in a recirculating system under farm-like conditions. The fish were fed commercial dry pelleted feeds at a ratio of ～0.70–3.00% of body weight (BW) and stocked at densities between 94% and 316% percent coverage area (PCA). Oxygen consumption rates were determined by mass balance calculations. The mean and maximum oxygen consumption rates (g O₂/kg fish/day) for juvenile California halibut under the conditions tested can be expressed by M_day = 15.077W^?0.2452 and M_day = 17.266W^?0.2033, respectively, where W is fish weight in grams. The determination of oxygen consumption by California halibut in farm-like conditions provides valuable information on the oxygen requirement of these fish in an aquacultural setting. This information can be used for designing and sizing a rearing facility for the intensive culture of California halibut.     

Routine oxygen consumption rates of california halibut (Paralichthys californicus) juveniles under farm-like conditions

Fish oxygen requirement is a fundamental variable of aquaculture system design and management, as it is the basis for determining water flow rates for sustaining stock. A study on oxygen consumption of California halibut (Paralichthys californicus) between 3.2 and 165.6 g was conducted in small raceways (2.41 m long, 0.28 m wide, and 0.22 m high; operational water depth between 0.05 and 0.10 m with a quiescent zone 19 cm long in the effluent section) working as open respirometers in a recirculating system under farm-like conditions. The fish were fed commercial dry pelleted feeds at a ratio of ∼0.70–3.00% of body weight (BW) and stocked at densities between 94% and 316% percent coverage area (PCA). Oxygen consumption rates were determined by mass balance calculations. The mean and maximum oxygen consumption rates (g O₂/kg fish/day) for juvenile California halibut under the conditions tested can be expressed by M_day = 15.077W^−0.2452 and M_day = 17.266W^−0.2033, respectively, where W is fish weight in grams. The determination of oxygen consumption by California halibut in farm-like conditions provides valuable information on the oxygen requirement of these fish in an aquacultural setting. This information can be used for designing and sizing a rearing facility for the intensive culture of California halibut.     

Use of avoidance response by rainbow trout to carbon dioxide for fish self-transfer between tanks

Convenient, economical, and reduced labor fish harvest and transfer systems are required to realize operating cost savings that can be achieved with the use of much larger and deeper circular culture tanks. To achieve these goals, we developed a new technology for transferring fish based on their avoidance behavior to elevated concentrations of dissolved carbon dioxide (CO₂). We observed this behavioral response during controlled, replicated experiments that showed dissolved CO₂ concentrations of 60–120 mg/L induced rainbow trout (Oncorhynchus mykiss) to swim out of their 11 m³ “growout” tank, through a transfer pipe carrying a flow with ≤23 mg/L dissolved CO₂, into a second 11 m³ “harvest” tank. The research was conducted using separate groups of rainbow trout held at commercially relevant densities (40–60 kg/m³). The average weight of fish ranged from 0.15 to 1.3 kg during the various trials. In all trials that used a constant flow of low CO₂ water (≤23 mg/L) entering the growout tank from the harvest tank, approximately 80–90% of the fish swam from the growout tank, through the transfer pipe, and into the harvest tank after the CO₂ concentration in the growout tank had exceeded 60 mg/L. The fish that remained in the growout tank stayed within the area of relatively low CO₂ water at the entrance of the transfer pipe. However, the rate of fish transfer from the growout tank to the harvest tank was more than doubled when the diameter of the transfer pipe was increased from 203 to 406 mm. To consistently achieve fish transfer efficiencies of 99%, water flow rate through the fish transfer pipe had to be reduced to 10–20% of the original flow just before the conclusion of each trial. Reducing the flow of relatively low CO₂ water near the end of each fish transfer event, restricted the zone of relatively low CO₂ water about the entrance of the fish transfer pipe, and provided the stimulus for all but a few remaining fish to swim out of the growout tank. Results indicate that the CO₂ avoidance technique can provide a convenient, efficient, more economical, and reduced labor approach for fish transfer, especially in applications using large and well mixed circular culture tanks.     

Design and evaluate a drum screen filter driven by undershot waterwheel for aquaculture recirculating systems

Micro-screen rotating drum filters are an alternative to sand filtration especially when excessive waste water is a concern. The filtering process of drum screen filters is very simple, yet very efficient and reliable due to their overall design and operation. Drum filters are designed with few moving parts to ensure a long life with low operating/maintenance costs.Micro-screening essentially captures particles on a screen fabric while letting the water pass. This paper describes a design of two an industrial-scale drum screen filters driven by undershot wheel and its performance installed in recirculating aquaculture system culturing tilapia at El-Nenaeia fish farm. These filters are consisted of a woven metal mesh of 100 μm. The design criteria for solids loading rate in the influent water is 10 kg m⁻² min⁻¹.The results indicate that the design parameters of the filter such as surface are and rotation speed were affected by the water flow rate, where the surface area and drum speed ranged from 1.58 to 27.87 m², and 1.05 to 8.40, respectively. The results also indicated that the efficiency of filter decreased during the first two months compared to the last two months of fish growth period, with an average 34.22 ± 8.85% during the first 60 days and an average 52.41 ± 16.77% during the last period. Using water wheels for driving the screen filter is very important in saving energy, where the filter with such dimensions needs 1.0 hp for driving it, which represents 18.0 kW daily.     

Nitrate removal effectiveness of fluidized sulfur-based autotrophic denitrification biofilters for recirculating aquaculture systems

There is a need to develop practical methods to reduce nitrate–nitrogen loads from recirculating aquaculture systems to facilitate increased food protein production simultaneously with attainment of water quality goals. The most common wastewater denitrification treatment systems utilize methanol-fueled heterotrophs, but sulfur-based autotrophic denitrification may allow a shift away from potentially expensive carbon sources. The objective of this work was to assess the nitrate-reduction potential of fluidized sulfur-based biofilters for treatment of aquaculture wastewater. Three fluidized biofilters (height 3.9 m, diameter 0.31 m; operational volume 0.206 m³) were filled with sulfur particles (0.30 mm effective particle size; static bed depth approximately 0.9 m) and operated in triplicate mode (Phase I: 37–39% expansion; 3.2–3.3 min hydraulic retention time; 860–888 L/(m² min) hydraulic loading rate) and independently to achieve a range of hydraulic retention times (Phase II: 42–13% expansion; 3.2–4.8 min hydraulic retention time). During Phase I, despite only removing 1.57 ± 0.15 and 1.82 ± 0.32 mg NO₃–N/L each pass through the biofilter, removal rates were the highest reported for sulfur-based denitrification systems (0.71 ± 0.07 and 0.80 ± 0.15 g N removed/(L bioreactor-d)). Lower than expected sulfate production and alkalinity consumption indicated some of the nitrate removal was due to heterotrophic denitrification, and thus denitrification was mixotrophic. Microbial analysis indicated the presence of Thiobacillus denitrificans, a widely known autotrophic denitrifier, in addition to several heterotrophic denitrifiers. Phase II showed that longer retention times tended to result in more nitrate removal and sulfate production, but increasing the retention time through flow rate manipulation may create fluidization challenges for these sulfur particles.     

Comparative growth and welfare in rainbow trout reared in recirculating and flow through rearing systems

The objective of this study was to compare fish performance and welfare at different stocking densities in a recirculating system (RS) and a flow through system (FTS) under field conditions. During the 77 days experiment, the fish survival rate was high (99.3%) and stocking density increased from 57 to 98–108 kg m^?3. No significant differences in growth were observed between RS and FTS until day 56. Later, growth decreased in the FTS, while it remained similar to the farm reference at 50 kg m^?3 in the RS. Final weight was 17% higher in RS than in FTS. The maximum carrying capacity of the RS was near 100 kg m^?3, limited by NO₂ increase up to safe level at the end of the experiment, the maximum carrying capacity of the FTS was near 85 kg m^?3, probably limited by CO₂ concentration (17.8 ± 5.7 mg l^?1). In the RS, the relative length index of pectoral and dorsal fins was lower than in the FTS, which may be attributed to the tank hydrodynamics. In both systems, an improvement of the pectoral and dorsal profile was observed at the end of the experiment, attributed to a swimming activity reduction that may have decreased contact between individuals. In the RS, high caudal fin deterioration (50% versus 20% in FTS) was observed irrespective of stocking density, that could be linked to the highest water velocity modifying the fish swimming activity. The results confirm that when water quality is maintained in safe level ranges, high densities can be used in trout RS without fish performance and pectoral or dorsal fin deterioration, but with a major caudal impairment.     

Separation of fine organic particles by a low-pressure hydrocyclone (LPH)

The separation performance of a low-pressure hydrocyclone was tested using fine organic particles from 1 to 700 μm. The dimensions of the low-pressure hydrocyclone were an inflow diameter of 30 mm, a cylinder length of 575 mm, an overflow diameter of 60 mm, an underflow diameter of 50 mm, a cylinder diameter of 335 mm and a cone angle of 68°. The low-pressure hydrocyclone was operated with a lower inlet pressure (average 1.38–5.56 kPa) that could be maintained under water level differences that ranged from 17.5 to 53.5 cm between the water surface of the feeding mass cylinder and the middle of the inlet pipe of the low-pressure hydrocyclone. By varying the inflow rate, underflow ratio and feed concentration, the separation performance of the low-pressure hydrocyclone was affected. The separation performances were determined from total separation efficiency and grade efficiency. Separation performances were determined according to the different inflow rates of 400, 600, 800 and 1000 ml s⁻¹ and their respective underflow ratios that ranged from 5% to 30%. The maximum total separation efficiencies for each inflow rate were 41%, 46% and 46% at 400, 800 and 1000 ml s⁻¹ inflow rates, respectively, and at underflow rates of 30% of the inflow rates. In addition, a total separation efficiency of 46% was employed at 600 ml s⁻¹ of inflow rate and with an underflow rate of 25% its inflow rate. As the feed concentration increased from 25 to 150 mg l⁻¹, the separation performances were gradually decreased. For the fine particles ranging 1–200 μm, the grade efficiency was higher at the higher inflow rate (higher than 600 ml s⁻¹) and higher underflow rate. However, for the coarse particles ranging 400–700 μm, the grade efficiency was higher at the lower inflow rate (lower than 600 ml s⁻¹) and higher underflow rate. The cut-point (d₅₀) values ranged from 30 to 200 μm for a feed size range of 1–700 μm. The Response Surface Method (RSM) model predicted an optimum operating inflow rate and underflow ratio of 721 ml s⁻¹ of inflow rate and 30%, respectively, for the low-pressure hydrocyclone at a maximum total separation efficiency. Based on these findings, further design and operating adaptation of low-pressure hydrocyclones used for fine solids removal in recirculating aquaculture systems is expected.