The design and application of heavy-duty CNC abrasive belt grinding machine with high precision controllable pitch propeller

Aiming at the backward hand-grinding ways of controllable pitch propeller in China shipbuilding industry, a highly efficient precision grinding method is brought forward, and a four axes simultaneous grinding machine is designed which can machining complex profile with abrasive belt grinding technology by CNC. The key techniques to develop this new grinding machine is presented in detail such as heavy-duty belt grinding head, NC grinding computer aided software, etc. The application experiments of grinding and polishing propeller blade are carried out on the basis of different parameters, and the trial results provide foundation for the confirmation and application of reasonable belt grinding and polishing parameters.     

Worm wheel grinding method of convex pitch line non-circular gear

To overcome the precision machining difficulty of non-circular gear, a convex pitch curve of non-circular gear and worm grinding method is presented. Firstly, worm wheel is reduced to rack cutter and a rack machining convex pitch curves of non-circular gears sport model is set up. Then based on the structure of CNC worm wheel grinding machine tools and machining principle, electronic gear box of machine tools is designed and active and following axes are planned. At the mean time, the synchronous coefficient of machine tools between synchronization is deduced by machining principle of equal arc-length, and interaction models of grinding are established. At last, the worm wheel manual presetting cutter methods with non-circular gear are given and worm grinding wheel mounting angle, axial position and axial location parameter can be adjusted along the gear.     

Study of Modern Applied Technology for Design and Manufacture of Spiral Bevel and Hypoid Gears

A new method of computing the cutter specifications and machine settings for the manufacture of spiral bevel and hypoid gears is studied. And a software system which includes the program models of new and old methods is developed. The system can perform the computations such as blank dimensions,cutting and grinding settings,tooth contact analysis and under cut check of SGM,SFM,SGT,SFT,HGM,HFM,HGT,HFT cutting methods. The new method can allow the user to give the position and length of contact pattern,the direction of contact path and the relative anglar acceleration. The system can be easily operated.     

SOME NEW MACHINING METHODS WITH THE AID OF COMPOUND MOTIONS

The paper describes a new theory and methods for designing hyperbola, degenerate circles, involute and roulette curves which have been applied in grinding convex involute gears, cutting special profiles on a gear shaper, grinding the race-way of ball thrust bearings, form grinding and grinding cyclo-cycloidal gears with an abrasive belt. All these applications have been used in industruy with considerable benefits. The curves are produced by different combinations of straight line and circle motions, Given the curve parameters of the workpieces to be machined, the best approximate curve can be obtained from a computer program designed for this purpose.     

Tool path planning and geometry simulation for multi axis CNC belt grinding

Belt grinding machine with multi axis computer number control(CNC) system can effectively process parts with complex moulding surfaces.In this paper,iso parametric and iso planar tool path planning strategies customized for this kind of machine are proposed.The tool path generation methods are designed based on the analysis of the belt grinding process.By using least square method,optimized cross section normal is computed in the iso planar method.To improve the design efficiency of path planning,reduce experiments and increase economical benefit,the geometric simulation program based on linear grinding model is developed.Experiment on a turbine blade profile shows that the proposed algorithms work satisfyingly.     

Analysis and Discussion on Klinglnberg'' s Cyclo-Palloid Bevel Gear

Because of their machining characteristics,Klinglnberg' s sprial bevel gears have the advantage over Gleason' s in many ways,so that they are more and more widely used. This paper analyzes the meshing and machining properties of the gears and deduces the equations,normal curveture and contact ratio of tooth surface. It also lays a solid foundation for spreading and importing the Klinglnberg' s machine,and developing klinglnberg' s gears.     

New Technology of Profile Grindng for Tow Teeth Difference Cyclodal Gear

Two teeth diffenence cyclodal gears are the key parts in cyclodal reducer. The plate abrasive wheel method which is widely used at home has very low precision and productivity. So it' s the common problem to be immediately solved. The profile grinding technology discussed in this paper has been proved by practical production to be an efficient and economical cycodal gear manufacturing method.     

Magnetic Fluid Model of Discharge Path in Internal Gears of E. D. M. Grinding

In this paper, the moving laws at any point of meshing discharge are stuied about internal gears E. D. M. grinding. It is the first time that the meshing theory of gears is combined with electric discharge machining, and the discharge principles of infernal gears of E. D. M. are described.     

Study of Larger Taper Cutting Mechanism for Wire-EDM Machine

After a analyze for current taper cutting mechanism of NC wire-EDM machine,the paper but forward a new mechanism for larger taper cutting and introducted the working principle in great detail. It has been proved the new mechanism could solve many key techanical problems which current mechanisms had. The new mechanism has been patented. Newly developed NC wire-EDM,DK7725 TC,has been warmly welcome by numerous users.     

Research on pitch cone design for beveloid gears with crossed axes

Based on the spatial gearing theory, the mathematical model for working pitch cone design of crossed beveloid gears is created. The formulas to determine the transition from point contact to line contact are derived. The direct and in direct methods for pitch cone design of crossed beveloid gears are proposed. The effects of gearing parameters on the angle between the first principle directions are analyzed. The loaded tooth contact analysis is performed using FEM theory. The conclusion indicates that: the angle between the first principle directions is more sensitive to cone angles than to the helix angle. The increase of the angle between the first principle directions can obtain smaller contact area, higher transmission error and lower mesh stiffness. A practical tooth bearing test is conducted to demonstrate the proposed design procedure and the experimental result compared well with the simulation. For the matching design and optimization of beveloid gears, it has both the theoretical and project practical significance.     

Power model and tarepower characteristic of CNC machine tool feed system

A power model of a CNC machine tool feed system is proposed based on analyzing the power characteristic of each component in the CNC machine tool feed system. And the tarepower characteristic and its dominant affecting factors are analyzed by using the power model. The analysis results show that the tarepower of feed system is a monotone increasing quadratic function in term of the feed speed. Meanwhile, the feed speed and load mass both affect tarepower, but the influence of load mass is minuteness. Some experiments are conducted on a 3-axis CNC milling and the experimental results justify the theoretical analysis.     

Graphic Transfer Technique Applied in the Grinding Robot

The Graphic transfer technique applied in control software of a profile-followed robot for grinding turbine surface is described. Projection transformation in any axis of 3D camber on a display coordinate is realized by using homogeneous transfer matrix, which provides user with visual information of grinding and processing. 2D graphic linear transfer technique is used to provide user with uniform NC programming format and to carry out 2D grinding process for 3D profile. 3D non-linear transfer technique is successfully used to solve a series of difficult problems including coordinate transfer of controlled points in multi-coordinate system, the attitude adjustment of grinding and constant pressure grinding. All the mathematics methods used are demonstrated in practice feasible and efficiently.     

contact stress and steady thermal analysis of herringbone gears in a gas turbine

To obtain the distribution characteristic of contact stress and the bulk temperature on the surface of herringbone gears, parameter modeling of gears was carried out by parametric design language. A numerical simulation was given to calculate the contact stress field and the steady thermal field by combining heat transfer theory, tribology theory, and mesh theory. The distribution of contact stress, the bulk temperature and heat flux also were analyzed. The analysis results show that the distribution of the load along the contact line possesses regularity. The heat flux along the tooth depth direction decreases first and then increases. The effect of thermal conduction of the tooth is stronger than that of convective heat transfer. The conclusion indicates that the finite element emulation method can be used to estimate the transmission performance of herringbone gears.     

Optimum Compound Profile Modification of Cyclodal Gear

The analysis of the existing way and amount of profile modification of cycloidal gears at present showed that the equidistance and movedistance modification is in substance really to have the profile swelled up,and the rational modification way and amount is a swelling correction within the range of zero to some limit. This paper presents a new modifying way which is optimum compound modification at separate parts. The modified profile has the most simultaneously transmission teeth,even side clearance and the longest wear-life to forming crush dressing roll and is also easyly to NC machining.     

PREDICTION OF QUATITIES CONTROL OF STRAIGHT BEVEL GEAR SHAPING

Based on the forming and meshing theories of gears, the relationship between machining parameters and driving quatity of straight bevel gears has been discussed. The forming and meshing processes have been simulated with a microcomputer. The correctness of the theoretical analysis and calculation has been proved by shaping experiment.     

Numerical simulation of influence for the process parameters on multi-roll flexible stretch forming

Multi-roll stretch forming (MRSF) process is a new flexible process. Through extensive numerical simulations of the MRSF process, it is found that the smaller the distance between die and rollers is, the more easily the shape can be formed, and the better the quality of formed part can be. However, the distance between clamps and rollers has little effect on the formed parts. The corresponding stretch forming experiment has been done and the results show that the simulation trend is consistent with the experimental results.     

AUTOMATIC MESH GENERATION SCHEME IN FINITE ELEMENT CONTACT ANALYSIS OF MESHING GEARS

In this Paper, a new automatic mesh generation scheme is present, which combine the teeth contact analysis with the modelling of finite element cotact analysis. This procedure is different from the ordinary auto - mesh - generation scheme. The presentation of this new procedure makes it possible to analyze the elastic contact problem of meshing gears by a finite element method.     

甘蔗榨汁机的设计

针对甘蔗的生产状况和人们对新鲜果汁需求的持续增加,设计了一种家用型甘蔗榨汁机;介绍了整机结构和工作原理;确定了压辊转速ω和起压角α。     

The machine setting reverse method of spiral bevel gear

The profile error correction of spiral bevel gears is difficult. To solve this problem, the inspected method of spiral bevel gears tooth surface is studied in 3906 gear measuring center. The grids of tooth surface is measured by measurement software. Taking reference tooth surface as the goal, a method of machine setting reverse using approximation algorithms is proposed, and a mathematical model is build. At last, a reverse example based on grinded spiral gear is given. The result shows that the cutting machine setting of bevel gear tooth surface can be exactly calculated.