Effect of Rice Kernel Thickness on Degree of Milling and Associated Optical Measurements

Three cultivars of long-grain rice were milled to three degree of milling (DOM) levels. Inverse linear relationships were established between surface fat concentration (SFC) and Satake milling meter (MM1B) optical DOM measurement values, including whiteness, transparency, and DOM, for the unfractionated head rice within each cultivar. Milled bulk rice for each cultivar was subsequently separated into thickness fractions. Effects of milled rice kernel thickness on SFC and optical DOM measurements were investigated. For a given DOM level, SFC decreased with increasing milled rice kernel thickness up to a thickness of 1.67 mm, after which it remained constant. As the overall DOM level increased, the difference in DOM between thin kernels and thick kernels lessened, implying that thin kernels were milled at a greater bran removal rate than thick kernels. Milled rice kernel thickness significantly (at the 0.05 significance level) affected MM1B whiteness and MM1B transparency in two of the cultivars because of the predominant effects of the thinner kernel fractions. Within each cultivar, MM1B DOM was not significantly influenced by milled rice kernel thickness.     

Comparison of Three Extraction Systems for Determining Surface Lipid Content of Thickness‐Fractionated Milled Rice

The surface lipid content (SLC) of rice is often used to objectively measure the degree to which bran has been removed from rice kernels, commonly known as degree of milling (DOM). This study was conducted to evaluate new, rapid extraction technology for potential timesaving measurements of SLC of milled rice. The SLC of two long‐grain rice cultivars, Cypress and Drew, were determined using three extraction systems: Soxtec, accelerated solvent extraction (ASE), and supercritical fluid extraction (SFE). Before milling, rough rice was separated into three thickness fractions (<1.84, 1.84–1.98, and >1.98 mm) and samples from each thickness fraction were milled for durations of 10, 20, and 30 sec. Head rice collected from each milling duration was extracted using each of the three methods. Results showed that regardless of the extraction method, thinner kernels had lower SLC measurements than thicker fractions. In most cases, both the ASE and Soxtec produced SLC greater than that of the SFE. The ASE also showed SLC measurements at least as great as those from Soxtec extraction, suggesting that the ASE is as thorough in extracting lipids as commonly used methods.     

Milling Characteristics of Rice Cultivars and Hybrids

Many rice cultivars and hybrids have unique physical characteristics that affect milling performance. The purpose of this study was to quantify the rate of bran removal during milling for several rice cultivars and hybrids common to the southern United States, and compare the quantity of lipids remaining on the kernel surface to that located throughout the kernel. This was accomplished by analyzing two sample sets. The first comprised cultivars Cocodrie, Cypress, and Lemont, and hybrids XL7 and XL8, which were milled for 0 (brown rice), 20, 30, 40, 50, 60, and 70 sec in a laboratory mill. In the second set, cultivars Cocodrie, Cypress, and Wells, and hybrids XL7 and XL8 were milled for 0, 20, 40, and 60 sec. The surface lipid content (SLC) and color of head rice samples were measured as indications of the degree of milling (DOM). The total lipid content (TLC) of ground head rice was also measured to determine the total amount of lipids present throughout the entire kernel. Results showed that at a given milling duration, SLC and color varied across cultivars and hybrids. In particular, the SLC levels of hybrids were lower than those of cultivars, particularly for Cocodrie, for all milling durations. This research indicated that it may be necessary to mill different cultivars and hybrids for varying durations to attain comparable DOM levels. Milling to a consistent DOM level is necessary to ensure equitable head rice yield comparisons across cultivars and hybrids.     

Factors Affecting the Slope of Head Rice Yield vs. Degree of Milling

Milling data of four long-grain rice cultivars were analyzed to determine the uniformity in the slope of their curves for head rice yield (HRY) versus the corresponding degree of milling (DOM). The data set for each cultivar comprised samples that had been subjected to various drying air conditions and durations and milled over a range of moisture contents. All treatment combinations were split and milled for either 15, 30, 45, or 60 sec in a McGill no. 2 laboratory mill to obtain HRY versus DOM data. Linear relationships between HRY and DOM, as observed in past research, were confirmed. This implies that as rice is milled to greater extents (higher DOM), the HRY decreases linearly. Within the bounds of the experimental levels tested, neither the drying air condition nor drying duration affected the rate at which HRY changed with DOM. However, the cultivar and the moisture content at which the rice was milled significantly (P < 0.05) influenced this rate. At higher milling moisture contents, the decrease in HRY per unit of increase in the DOM was greater than at lower moisture contents. While not conclusive, there was an indication of a relationship between the average kernel thickness of a cultivar and the HRY versus DOM slope.     

Nutraceutical Concentrations within the Bran of Various Rice Kernel Thickness Fractions

Several important nutraceutical compounds, such as tocotrienols, tocopherols, and oryzanols, can be extracted from rice bran, a by-product of milling. This study was conducted to not only provide information regarding nutraceutical concentrations within the rice kernel based on bran collected from successive milling, but also to determine levels of nutraceutical concentrations across several different thickness fractions. Nutraceutical compounds were measured in the bran from two long-grain rice varieties, Cypress and Drew. Rough rice was separated into three thickness fractions (<1·84, 1·84–1·98, and >1·98 mm) and each fraction milled for three successive 10 s milling durations. Bran was collected from each milling duration of each thickness fraction to allow quantification of the nutraceutical content. Results showed that bran collected from rice milled for longer durations (30 s) had lower levels of tocotrienols and tocopherols compared to bran from shorter milling durations (10 s). The highest concentration of oryzanols was in the rice bran from the first 10 s milling duration. Overall, compared to bran from thinner kernels (<1·84 mm), the bran from thicker kernel fractions contained a higher content of nutraceuticals.     

Evaluation of Operating Conditions for Surface Lipid Extraction from Rice Using a Soxtec System

The degree of milling (DOM) of rice is a measure of how well the germ and bran layers are removed from the surface of rice kernels during milling. Because the majority of rice kernel lipids are found on the surface, measuring the surface lipid content (SLC) of rice after milling may be one way to quantify the DOM of rice. While there are several methods to measure the lipid content (LC) of rice, there is not an established standard method for determining the SLC of milled rice. The objective of this study was to evaluate the primary operating variables of a Soxtec apparatus in measuring the SLC of milled rice. This was accomplished by varying the preextraction drying, boiling, rinsing, and postextraction drying durations, as well as the solvent used for extraction, to achieve the maximum extraction of lipids from rice. Experiments were performed on stored Oryza sativa L. ‘Cypress’ and ‘Bengal’ rice milled for 10, 30, and 60 sec. Results showed that durations of 1 hr of preextraction, 20 min of boiling, 30 min of rinsing, and 30 min of postextraction drying provided the maximum lipid extraction from milled head rice with petroleum ether. Of the three solvents tested, petroleum ether, and ethyl ether yielded similar extraction results.     

A Comparative Study Between the McGill #2 Laboratory Mill and Commercial Milling Systems

The degree of similarity between rice milled in a McGill #2 laboratory mill and commercial milling processes was evaluated using eight physical, physicochemical, and end‐use properties. There was no statistical difference between the two milling systems with respect to color parameters L* and a*, final viscosity, texture, and end‐use cooking properties (α = 0.05). Overall, the kernel dimensions of length, width, and thickness were less in the McGill #2 laboratory‐milled rice than the same rice milled commercially. The incidence of bran streaks and peak viscosity values were each higher when the rice sample was milled commercially in 27, and 28, respectively, of the 29 samples by means comparison. The decrease in kernel dimensions and incidence of bran streaks were attributed to the more aggressive nature of the single‐pass, batch milling system of the McGill #2 laboratory mill as compared with multipass, continuous milling systems that are used commercially. Finally, as surface lipid content (SLC) decreased, L* increased and a*, b*, and the incidence of bran streaks decreased for both milling systems.     

Correcting Head Rice Yield for Surface Lipid Content (Degree of Milling) Variation

Head rice yield (HRY) is the primary parameter used to quantify rice milling quality. However, HRY is affected by the degree of milling (DOM) and thus HRY may not be comparable between different lots if the DOM is different. The objective of this study was to develop a method by which HRY values can be adjusted for varying DOM values when measured by surface lipid content (SLC). Seventeen rough rice lots including long‐grain and medium‐grain cultivars and hybrids were harvested from two 2003 and five 2004 locations. Duplicate subsamples of each lot were milled in a McGill No. 2 laboratory mill for 10, 15, 20, or 40 sec after zero, one, two, three, and six months of storage. HRY and SLC were measured. The average HRY versus SLC slope across all milling duration data sets was 9.4. As such, it is suggested that, when milling with a McGill No. 2 laboratory mill, the HRY of a rice lot can be adjusted by a factor of 9.4 percentage points for every percentage point difference between the rice lot SLC and a specified SLC.     

Influence of Kernel Maturity,Milling Degree,and Milling Quality on Rice Bran Phytochemical Concentrations

Rice bran is a rich source of phytochemicals including tocopherols (T), tocotrienols (T3), and γ‐oryzanol that have purported positive effects on human health. The screening of germplasm to determine the genetic diversity influencing contents of these compounds requires knowledge of how sample preparation influences concentrations of the phytochemicals in rice bran. Obtaining this knowledge was the objective of this study. Cultivars with different milling qualities were all milled to different degrees. The differences in bran removal among cultivars decreased as the milling time increased. Samples that were milled for 30 and 40 sec (milled to the degree of 0.23–0.44% surface lipid content [SLC]) showed no significant differences in T and T3 concentrations in the bran within cultivars. Bran starch concentration affected the rankings of cultivars based on phytochemical contents. Expression of the γ‐oryanol concentration in bran after subtracting starch reduced the concentration differences resulting from differences in degree of milling (DOM). Bran from the mature thin kernels had phytochemical contents similar to that of the mature thick kernels milled for 30 sec. The immature thin kernels had significantly lower contents of most of the bran phytochemicals than did the mature kernel fractions.     

Quantifying Surface Lipid Content of Milled Rice via Visible/Near-Infrared Spectroscopy

Visible/near-infrared calibrations were developed and tested for surface lipid content (SLC) of milled long-grain rice. Three rice varieties were divided into two sample sets, with one containing two variables (degree of milling and variety) and another containing three variables (degree of milling, variety, and kernel thickness). The reflectance calibration equation from the set with three variables was much more accurate in predicting SLC than was the calibration from the two-variable set. Optimal calibration and prediction were obtained by combining both visible and near-infrared wavelength ranges and using the modified partial least squares technique on spectra pretreated by standard normal variate and first derivative methods. The best calibration yielded a coefficient of determination (R²) of 0.99 and a standard error of prediction of 0.04% SLC, which was approximately 1.5 times the standard error of calibration and also 1.5 times the SLC measurement error.     

Development and Validation of Prediction Models for Rice Surface Lipid Content and Color Parameters Using Near‐Infrared Spectroscopy: A Basis for Predicting Rice Degree of Milling

Degree of milling (DOM) of rice plays a key role in determining rice quality and value. Therefore, accurate, nondestructive, quick, and automated surface lipid content (SLC) measurement would be useful in a commercial milling environment. This study was undertaken to provide calibration models for commercial use to provide quick and accurate evaluation of milled rice SLC and Hunterlab color parameters (L,a,b) as indications of rice DOM. In all, 960 samples, including seven cultivars from seven southern United States locations, stored for 0, 1, 2, 3, and 6 months, were milled for four durations to obtain samples of varying DOM. The samples were used to develop calibration models of milled rice SLC and L,a,b values. Another sample set (n = 58) was commercially milled and used to validate the developed models. A DA 7200 diode array analyzer was used to scan milled rice samples in wavelength spectra of 950–1,650 nm. SLC and color parameters were measured using a Soxtec system and a HunterLab colorimeter, respectively. The partial least squares regression (PLS) method using the full near‐infrared spectra was used to develop prediction models for rice SLC and color parameters. Milled rice SLC was well fitted with a correlation of determination of predicted and measured values of (R² = 0.934). Color parameters were also successfully fitted for L (R² = 0.943), a (R² = 0.870), and b (R² = 0.855). Performance of the developed models to predict rice DOM was superior in predicting SLC and L,a,b values with R² predicted and measured values of 0.958, 0.836, 0.924, and 0.661, respectively.     

Effect of Moisture Content at Harvest and Degree of Milling (Based on Surface Lipid Content) on the Texture Properties of Cooked Long-Grain Rice

The effects of the degree of milling (based on surface lipids content [SLC]) on cooked rice physicochemical properties were investigated. Head rice yield (HRY), protein, and SLC decreased with increasing milling, while the percent of bran removed and whiteness increased. Results showed that SLC significantly (P < 0.05) affected milled as well as cooked rice properties across cultivar, moisture content (MC) at harvest, and location (Stuttgart, AR, and Essex, MO). Cooked rice firmness ranged from 90.12 to 111.26 N after milling to various degrees (SLC). The decrease in cooked rice firmness with increasing milling was attributed to the lowering of total proteins and SLC. Cooked rice water uptake increased with increasing degree of milling. Water uptake by the kernel during cooking dictated the cooked rice firmness. The increase in cooked rice stickiness with increasing degree of milling was attributed to an increase in starch leaching during cooking because of the greater starch granule swelling associated with a greater water uptake.     

Predicting Rice Physicochemical Properties Using Thickness Fraction Properties

Long‐grain rice cultivars Francis and Wells and hybrid XL8 Clearfield were harvested from two locations at three harvest moisture contents (HMC) in 2003. The rough rice was dried, fractionated into thin, medium, and thick fractions, and milled. Physicochemical properties of unfractionated and fractionated samples were determined. The effects of HMC and location on thickness distributions were investigated and the weighted‐average physicochemical properties of the thickness fractions were compared with those of unfractionated rice. Generally, the growing location and HMC affected kernel thickness distributions, green kernel content, fissured kernel content, and head rice yield (HRY). As kernel thickness within samples increased, amylose content increased and the protein content and α‐amylase activity decreased. Thick fractions had greater peak viscosities than medium and thin fractions. The thin, medium, and thick fraction physicochemical property weighted averages provided good predictions of most unfractionated rice sample properties. However, this approach was not entirely accurate for predicting HRY, milled rice total lipid content, and bulk density.     

Effect of Milling on the Color,Nutritional Properties,and Antioxidant Contents of Glutinous Black Rice

Dehulled glutinous black rice (cv. Kam Doi Saket) was abrasively milled (0–60 s) to make a degree of milling (DOM) curve. The curve showed a nonlinear relationship between milling time and DOM. The slope sharply increased in the first 20 s; after this point, the increase was moderate. The redness of grain and flour surprisingly increased after milling, and the highest value was found at 20 s of milling. Protein, fat, and crude fiber were not uniformly distributed in the dehulled rice kernel. The rice retained only 76.95, 32.79, 20.24, and 36.57% of protein, fat, crude fiber, and ash, respectively, after milling for 60 s. Anthocyanins, γ‐oryzanol, and α‐tocopherol decreased by 74.49, 55.35, and 70.36%, respectively, after 10 s of milling. The scavenging activity decreased sharply when milling was carried out for longer than 30 s. The methanolic extract from rice milled for 60 s showed the lowest activity, which was 21.1 times lower than that of the dehulled rice extract. It was concluded that milling for 20 s was sufficient to remove most of the bran layer of the black rice sample, but 10 s of milling retained higher contents of nutritional components and rice antioxidants.     

Digital Image Analysis Method for Rapid Measurement of Rice Degree of Milling

A digital image analysis method was developed to quickly and accurately measure the degree of milling (DOM) of rice. The digital image analysis method was statistically compared to a chemical analysis method for evaluating DOM, which consisted of measuring the surface lipids concentration (SLC) of milled rice. The surface lipid area percentage (SLAP) obtained by the image analysis method and the SLC obtained by chemical analysis had a high coefficient of determination using a quadratic model (R² = 0.9819) and using a logarithmic model (R² = 0.9703). The quadratic model and the logarithmic model were validated using the test data set and it received high coefficients of determination (R² = 0.9502 and R² = 0.9459, respectively).     

Effects of Nitrogen Rate and Harvest Moisture Content on Physicochemical Properties and Milling Yields of Rice

Field studies were conducted from 2011 to 2013 near Stuttgart, Arkansas. The impacts of nitrogen rate (0, 45, 90, 135, and 180 kg of N/ha) and harvest moisture content (HMC) (23, 19, and 15%, wet basis) on physicochemical properties and milling yields were determined. Trends were similar for the cultivars evaluated: Cheniere, CL XL745, and Wells. Milled rice yields were only minimally impacted by either N rate or HMC level. Increasing N rate reduced kernel length and thickness of brown rice, chalkiness of brown rice and head rice, and viscosities of head rice flour, and it increased brown rice and head rice crude protein content and head rice yield (HRY). In terms of milling yields and head rice functionality, these data suggest that N rates as low as 90 kg of N/ha could be utilized, should production recommendations be changed. Significant interactions between N rate and HMC level were infrequent and were associated with the 0 kg of N/ha rate, unrealistic for rice production. Decreasing HMC from 23 to 19% reduced kernel length and thickness and increased crude protein content and chalkiness; further decreasing HMC to 15% also increased kernel fissuring and decreased HRY.     

Use of microscopy to assess bran removal patterns in milled rice

During rice milling, the bran and germ are successively removed from the caryopsis (kernel). Because bran and germ contain large quantities of lipid, the amount of lipid remaining on the kernel surface may be used as a method for the assessment of milling quality. Bulk samples of rice pureline varieties and an experimental hybrid were milled for 0, 10, 20, 30, and 40 s. Scanning electron microscopy (SEM) revealed that brown rice kernels had large contours of linear protuberances and depressions running lengthwise along the kernel surface. The protuberances were abraded successively during milling, but varying amounts of material remained in the depressions. Light microscopy combined with the lipid-specific probes Nile Blue A or Sudan Black B demonstrated that the material in the depressions observed with SEM was lipid. Sections of whole, milled rice kernels, prepared using a modified sectioning technique and stained with Nile Blue A, showed that portions of the embryo remain after milling and that lipid is located on or near the surface of the kernel. Differences in quantity and distribution of residual lipid as milling duration increased were documented photographically to indicate the extent to which the bran and embryo components were removed during milling. This paper provides proof of concept that residual lipid is a robust measure of the degree of milling.     

擦离式碾米机碾米室压力的研究

擦离式碾米机碾米室压力是影响成品米的含谷量和碎米率的关键因素。对N—70型擦离式碾米机的碾米室压力,通过单因素和多因素正交试验表明:碾米室压力呈周期性波动,其最大值比平均值大20％～35％;出米口轴向阻力以及碾米间隙对碾米室径向压力的影响均高度显著;擦离式碾米机用于加工籼稻,难以解决要求碎米率低和含谷量少之间的矛盾。     

糙米机械破碎力学特性试验与分析

为了研究糙米机械破碎力学特性及其与籽粒结构特性的关系。采用物性测试仪对糙米的锥刺、三点弯曲、剪切、挤压4种机械破碎力学特性进行测试与分析,并对糙米和精米的破碎力学特性(三点弯曲)进行了比较。结果表明:糙米的断裂是由于内部胚乳组织不均匀,在外力作用下首先形成内部裂纹,裂纹尖端处的应力集中又进一步促进裂纹扩展,最终导致籽粒断裂;厚度为(1.0±0.5)mm的不同样品锥刺破碎力在10N左右,各样品籽粒内部的结合力相差较小,籽粒的断裂主要与厚度及胚乳特性有关,其中三点弯曲力更能反映籽粒的破碎特性,糙米的糠层对籽粒有一定的保护作用,糙米力学特性比精米好。该文为糙米储藏加工技术参数的确定提供依据。     

Effect of Milling Temperature and Postmilling Cooling Procedures on Rice Milling Quality Appraisals

The objective of this research was to study the effects of different milling conditions and postmilling handling procedures on appraised milling quality of rough rice. Rough rice (M202) with moisture content of 11.5 ± 0.2% was used for this study. The samples were milled with a McGill number 3 mill under four milling conditions, including normal milling, milling at high temperature, milling with cooling using ice water, and room temperature water. The milled rice samples were cooled in closed and open plastic containers and in open pans with three temperatures: 15, 23, and 35°C. The effects of milling and postmilling conditions on milled rice temperature, moisture loss, cooling rate, single and multiple fissuring rates, total rice yield (TRY), head rice yield (HRY), whiteness index (WI), and total lipid content (TLC) were evaluated. Results showed that high single and multiple fissuring rates and low TRY and HRY were inherent in improper milling and postmilling conditions. Single fissuring rates were 15.9 and 17.6% and multiple fissuring rates were 3.5 and 7.2% for rice samples milled under normal and high‐temperature conditions, respectively. Cooling methods that used open containers and pans had more moisture losses and further resulted in lowering appraised milling quality than methods that used closed containers. Low‐temperature milling conditions followed by cooling in closed containers significantly reduced single and multiple fissuring rates and improved TRY and HRY by 0.9 and 1.5 percentage points, respectively. The effects of tested milling and postmilling conditions on WI and TLC were not significant. Obtained results constitute valuable information for developing milling and cooling procedures to achieve consistent, accurate, and reliable milling quality appraisals for rough rice.