Extrusion of a model sorghum-barley blend: Starch digestibility and associated properties

Blending cereals can maximise their food values, and understanding material-processing-property relationships guides this. A sorghum-barley (60:40) blend was extruded at different conditions to investigate the effects on extruder responses and extrudate properties. Starch digestion in the extrudates was more than in the non-extrudates, but extrusion feed rate did not significantly (P > 0.05) affect the digestibility. Specific mechanical energy reduced with the feed rate, which suggested suppressed molecular and/or structural transformations in a full extruder. Extrudate properties essentially exhibited a significant (P < 0.05) quadratic relationship with the moisture, with 30 ± 4.3% as the critical moisture, above which, the extrusion was high moisture, rate of starch digestion reduced, indices of water binding and solubility reduced, and extrudates were denser. Extrusion temperature had no significant (P > 0.05) effects on starch digestibility, but with more supplied heat as the temperature increased, water binding properties and transverse expansion increased. The increased frictional heat with the screw speed enhanced the transverse expansion also, and the browning, rate of starch digestion and rapidly digestible starch of the extrudates. There were significant Pearson correlations between the extrudate properties and with the extruder responses, which can assist in selecting conditions for desirable extrudate properties.     

Particle size heterogeneity in milled barley and sorghum grains: Effects on physico-chemical properties and starch digestibility

The average particle size of ground grains is known to influence properties related to processing (e.g. water absorption and solubility) and nutritional value (e.g. starch digestion rate) of human foods and animal feeds. The purpose of this study was to identify the contributions made by individual size fractions of hammer-milled barley and sorghum grains to average bulk compositional, hydration, rheological, and enzyme susceptibility properties. Barley and sorghum grains were each hammer-milled through a 4 mm screen and subsequently fractionated on a set of eight sieves ranging from 0.125 mm to 2.8 mm. Individual fractions were characterised for (1) starch, aNDF, and water content, (2) water absorption index (WAI) and water solubility index (WSI), (3) viscosity profile during cooking and cooling in excess water, and (4) in vitro starch digestibility. Weighted average values based on fraction yields and property values for WAI, WSI, and starch digestibility were not significantly different from values obtained for non-fractionated ground grains of both barley and sorghum. Glucose yields from starch digestion varied about ten-fold between the smallest and largest particle fractions, and WAI and WSI had value ranges of 1.9–2.8 g/g (sorghum), 2.1–4.0 g/g (barley) and 1.3–4.5% (sorghum), 0.7–10.3% (barley), respectively. Viscosity profiles for milled sorghum grain fractions were dominated by starch swelling which became increasingly restricted as particle sizes increased. Viscosity profiles for milled barley grain fractions did not exhibit typical starch-based behaviour and were most likely dominated by soluble fibres. Taken together, the results show that there is considerable potential for designing combinations of hydration, rheological and digestibility properties of ground grains through informed selection of appropriate grains and particle size distributions.     

Effects of selected extrusion parameters on physicochemical properties and in vitro starch digestibility and β-glucan extractability of whole grain oats

Whole grain oat flour was extruded under different moisture contents (15%, 18%, 21%), barrel temperatures (100 °C, 130 °C), and screw speeds (160 rpm, 300 rpm, 450 rpm), and selected physicochemical properties, in vitro starch digestibility, and β-glucan extractability of the extrudates were analyzed. An increase in screw speed resulted in an increase in radial expansion index, water absorption index, and water solubility index. Screw speed significantly affected slowly and rapidly digestible starch. Moderate screw speed (300 rpm) led to higher slowly digestible starch with an accompanying decrease in rapidly digestible starch. Low moisture conditions (15%) resulted in the highest resistant starch and water-extractable β-glucan. Under the conditions used in this study, extrusion did not result in changes in water-extractable β-glucan molecular weight. Thus, extrusion might be beneficial in improving functionality and consumer acceptability by affecting physicochemical properties, in vitro starch digestibility, and β-glucan extractability of oat extrudates.     

Effect of extrusion cooking of sorghum flour on rheology,morphology and heating rate of sorghum–wheat composite dough

Addition of a gluten-free flour such as sorghum has negative impact on the quality of wheat dough for bread making. One of the methods which can be used to promote the quality of sorghum-wheat composite dough is to extrude the sorghum flour before incorporation. In this regard, to produce a dough with appropriate bakery properties sorghum flour was extruded at 110 °C and 160 °C die temperature with 10%, 14% and 18% feed moisture. The effect of extruded sorghum flour incorporation (10%) on rheological (farinography and stress relaxation behavior), morphological and temperature profile of sorghum-wheat composite dough were evaluated. Extrusion cooking altered the sorghum-wheat composite dough properties through partial gelatinization of starch granules. Addition of extruded sorghum flour increased the water absorption and dough development time but it decreased the dough stability. Native sorghum-wheat composite dough showed viscoelastic liquid-like behavior whereas addition of sorghum flour extrudate changed dough to a more viscoelastic solid-like structure. Maxwell model was more appropriate than Peleg model to describe the viscoelasticity of the sorghum-wheat composite dough. Extrusion cooking decreased composite dough elasticity and viscosity. Sorghum extrudate increased the heating rate of composite dough crumb during baking. Addition of extruded sorghum flour formed a non-uniform and less compact dough structure. As a result, dough containing extruded sorghum flour had a good potential for producing a high-yielding bread in a short time of baking.     

Effects of endosperm texture and cooking conditions on the in vitro starch digestibility of sorghum and maize flours

The effects of endosperm vitreousness, cooking time and temperature on sorghum and maize starch digestion in vitro were studied using floury and vitreous endosperm flours. Starch digestion was significantly higher in floury sorghum endosperm than vitreous endosperm, but similar floury and vitreous endosperm of maize. Cooking with 2-mercaptoethanol increased starch digestion in both sorghum and maize, but more with sorghum, and more with vitreous endosperm flours. Increasing cooking time progressively reduced starch digestion in vitreous sorghum endosperm but improved digestibility in the other flours. Pressure-cooking increased starch digestion in all flours, but markedly more in vitreous sorghum flour; probably through physical disruption of the protein matrix enveloping the starch. Irrespective of vitreousness or cooking condition, the alpha-amylase kinetic constant (k) for both sorghum and maize flours remained similar, indicating that differences in their starch digestion were due to factors extrinsic to the starches. SDS-PAGE indicated that the higher proportion of disulphide bond-cross-linked prolamin proteins and more extensive polymerisation of the prolamins on cooking, resulting in polymers of M_r>100k, were responsible for the lower starch digestibility of the vitreous sorghum endosperm flour.     

Ethanol production from supercritical-fluid-extrusion cooked sorghum

Sorghum (Sorghum bicolor (L.) Moench) is a starch-rich grain similar to maize (Zea mays L.), but sorghum has been underutilized for biobased products and bioenergy. This study was designed to investigate the effects of supercritical-fluid-extrusion (SCFX) of sorghum on ethanol production. Morphology, chemical composition, and thermal properties of extruded sorghum were characterized. Analysis of extruded sorghum showed increased measurable starch content, free sugar content, and high levels of gelatinized starch. SCFX cooked and non-extruded sorghum were further liquefied, saccharified, and fermented to ethanol by using Saccharomyces cervisiae. The ethanol yield increased as sorghum concentration increased from 20 to 40% for both extruded and non-extruded sorghum. Ethanol yields from SCFX cooked sorghum were significantly greater than that from non-extruded sorghum (>5%).     

Evaluation of rice flour modified by extrusion cooking

Flour from long-grain, high-amylose, milled rice was extruded in a double screw extruder. Response surface methodology (RSM) using a face-centered cube design was used to evaluate the effects of operating variables, namely the screw speed (200–300 rpm), barrel temperature (100–160 °C), and feed moisture content (16–22%) on some functional, physical, pasting, and digestibility characteristics of the extrudates. Regression analyses showed that water absorption index (WAI) was significantly (P<0.05) affected by all linear, quadratic, and interaction terms. Viscosity values of extruded rice flours were far less than those of their corresponding unprocessed rice flour dispersed in the Micro Visco Amylo Graph (MVAG) indicating that the starches had been partially pregelatinized by extrusion process. Peak viscosity indicated a high positive correlation with hot paste viscosity (HPV) and cold paste viscosity (CPV) with r>0.700 (P<0.01). The effects of processing on the in vitro digestibility of starch fractions in rice extrudates was tested using controlled enzymatic hydrolysis with alpha-amylase and glucoamylase. The starch-digestion rate depended mainly on processing conditions. Rapidly digestible starch (RDS) was found to correlate negatively with slowly digestible starch (SDS) (r=−0.964, P<0.01) and with resistant starch (RS) (r=0.793, P<0.01), respectively. Whereas SDS correlated positively with RS (r=0.712, P<0.01).     

Sodium hydroxide and trimetaphosphate levels affect properties of starch extrudates

In addition to being consumed as food, starch is considered for replacement of petroleum-based plastics, but imparts negative effect like water absorption and solubilization in water. In this study, the effects of sodium hydroxide and sodium trimetaphosphate concentrations on the water absorption and solubility indices of starch cross-linked by sodium hydroxide and sodium were evaluated. Starch was granulated, and 0.3 kg granulated starch was mixed with 65 ml sodium hydroxide at three concentrations (0.2, 0.6, and 1.0 M), sodium trimetaphosphate at two levels (0.015 and 0.045 kg sodium trimetaphosphate corresponding to 5 and 15% of starch), and water to adjust moisture content to 40% (dry basis). The samples were extruded in a single-screw extruder at a barrel temperature of 130 °C and screw speed of 140 rpm. Phosphorus content and pasting viscosity of starch extrudates showed that starch was cross-linked with phosphorus that was incorporated into starch during extrusion. The extrusion and cross-linking of starch with 5% sodium trimetaphosphate reduced water absorption index, and increasing sodium trimetaphosphate percentage reduced water absorption index further at high levels of sodium hydroxide. On the other hand, the reduction in water solubility of starch extrudates required the extrusion of starch with more than 5% sodium trimetaphosphate, but increasing the sodium hydroxide level increased the water solubility index of extrudates.     

Characterization of sorghum grain and evaluation of sorghum flour in a Chinese egg noodle system

Sorghum is a gluten free grain that has potential to be used as an alternative to wheat flour for the Celiac Sprue market. There are thousands of sorghum lines that have not been characterized for grain, flour or end product quality. The objective of the research was to gain an understanding among grain sorghum quality factors and Chinese egg noodles quality. Four sorghum hybrids were characterized and evaluated for kernel characteristics, proximate analysis, flour composition and end product in a Chinese egg noodle system. Kernel size and weight affected the flour particle size and the amount of starch damage. Flour with fine particle size and high starch damage conferred noodles with high firmness and high tensile strength. Water uptake was highest for flour with smaller particle size (38 μm at 50% volume) and higher starch damage (6.14%). Cooking losses for all samples were below 10%. Starch of particle size <5 μm (C-type) contributed to firmer and higher tensile strength noodles. Water absorption was significantly affected by flour particle size, starch particle size and starch damage. Through control of sorghum grain and flour quality characteristics it is possible to manufacture a Chinese egg noodle with good physical attributes.     

The recycling of brewer's processing by-product into ready-to-eat snacks using extrusion technology

Brewer's spent grain (BSG) is the main by-product of the brewing industry. The incorporation of BSG into ready-to-eat expanded products and its effects on the textural and functional properties of extrudates have been studied. Dried and milled BSG at levels of 10–30% was added to the formulation mix made of wheat flour, corn starch and other ingredients. The results obtained from the analysis of the extrudates are discussed in terms of the interaction between the ingredients and effects of processing conditions. The samples were processed in a twin-screw extruder with a combination of parameters including constant feeding rate of 25 kg/h, process temperatures 80–120 °C and screw speeds of 150–350 rpm. Pressure, torque and material temperature during extrusion were recorded. The extrudate properties of nutritional and textural characteristics were measured. Image technique investigations provided useful information on internal structure of the extruded products, total cell area, and their contribution to the appearance and texture. It was found that addition of BSG significantly increased protein content, phytic acid and bulk density, decreased sectional expansion index, individual area and total area of the cells. The higher level of BSG resulted in cells with thicker walls with a rougher surface.     

The composition of floury and vitreous endosperm affects starch digestibility kinetics of the whole maize kernel

Maize grain starch is the major energy source in animal nutrition, and its high digestion and utilization largely depend on endosperm traits and the structure of the starch-lipoprotein matrix. The aim of this work was to determine floury and vitreous endosperm traits and its relation to starch digestibility rate. In total, kernels of 30 hybrids were manually dissected, and amylose, total zein and starch and non-starch lipids were determined in both vitreous and floury endosperm. Starch digestibility of the whole kernel was determined based on glucose released during a two-step in vitro pig model of enzymatic digestion, and starch digestibility rate was calculated according to the first-order kinetics. The vitreous endosperm of tested hybrids had higher contents of amylose (204.6 vs 190.4 g/kg), zein (63.2 vs 40.4 k/kg) and starch lipids (5.6 vs 4.9 g/kg), and lower content of non-starch lipids (7.3 vs 9.6 g/kg) than floury endosperm. Digestibility coefficients varied among hybrids, and starch digestibility rate varied from 0.73 to 1.63 1/h. Lipids in both vitreous and floury endosperm negatively correlated with the most of digestion coefficients, whereas zein correlated in vitreous and amylose in the floury endosperm (P < 0.05). Starch digestibility rate negatively correlated with all traits, except amylose content in vitreous endosperm. As a result, a linear regression model with four variables including contents of zein and starch lipids in vitreous and zein and amylose in floury endosperm can predict more than 65% variability of starch digestibility rate of tested hybrids.     

Genetic and Environmental Variation in Sorghum Starch Properties

Starch was isolated from eight local Zimbabwean landrace varieties, an improved cultivar (SV2) and a hybrid (DC-75) of sorghum grown in four environments. Amylose content, pasting (peak (PV), hot-paste (HPV), cool-paste (CPV) viscosity), textural and thermal (gelatinisation peak temperature (T_p) and gelatinisation energy (ΔH)) properties of the starches were determined. The F -tests from analyses of variance detected significant (p<0·001) differences among genotypes and growing environments for the starch properties measured. The results indicate that a range of genetic and environmental variability exists for these traits in sorghum genotypes although the latter could be greater than varietal effects. Hybrid DC-75 largely differed in starch amylose content, pasting PV, and gel hardness from the local landrace varieties. Environments used for local landrace varieties caused significant differences in starch properties, hence selection and monitoring of growing conditions is essential if a particular genotype is to maintain minimum variation in the desired pasting, textural or thermal properties. Genotype×environment interactions indicate that in breeding programmes, selection for starch properties at a single location would be misleading.     

Physical,Predictive Glycaemic Response and Antioxidative Properties of Black Ear Mushroom (<Emphasis Type="Italic">Auricularia auricula</Emphasis>) Extrudates

Black ear mushroom (Auricularia auricula) is an important genus of cultivated mushroom, which contains health benefits. Incorporating black ear (BE) mushroom into brown rice by extrusion changed the physicochemical, and more importantly, the nutritional characteristics of the extrudates. With increased incorporation of BE mushroom in the extrudates in vitro starch digestion of the different extrudates revealed significantly reduced starch digestion, suggesting a lower glycaemic index. In addition, incorporation of BE in brown rice extrudates increased the total phenolic concentration of the samples, which led to higher % scavenging effect against free-radicals in DPPH assay. In the ORAC assay for anti-oxidant activity, BE powder exhibited the highest anti-oxidant activity, followed by 10% BE and 15% BE, and 5% BE extruded products. The extruded brown rice control exhibited the lowest antioxidant activity. Inclusion of black ear mushroom was shown to improve the nutritional qualities of the food product illustrating the connection between plant bioactive ingredients and human health.     

Milling and extrusion of six barley varieties,effects on dietary fibre and starch content and composition

Barley is a rich source of dietary fibre that can promote beneficial physiological effects. The carbohydrate composition in different barley varieties differs considerably and choice of variety is thus important. This study examined whether differences in carbohydrate composition observed in barley kernels of different varieties persisted in the sifted flour and in an extruded product. Six barley varieties were milled and extruded and dietary fibre and starch in the kernels, flour and extruded product were analysed. The starch content was found to be higher in flour and extruded product than in kernels. The content of arabinoxylan was higher in sifted flour than in kernels, but was decreased by extrusion. The extractability of arabinoxylan was increased by extrusion, while its average molecular weight was decreased. Extrusion also decreased the content of mixed-linkage (1 → 3),(1 → 4)-β-D-glucan in all varieties, but increased its extractability. The six barley varieties were affected in much the same way by milling and extrusion, but clear differences could still be observed. For example, the arabinoxylan in variety SW 28708 was less affected and variety KVL 301 had much lower extractability (76% vs 91–98%) of mixed-linkage (1 → 3),(1 → 4)-β-D-glucan after extrusion than the other varieties.     

Sorghum starch properties as affected by growing season,hybrid, and kernel maturity

The objective of this study was to evaluate the physical and chemical changes that occur in sorghum starch during grain maturity. Two sorghum hybrids were grown in irrigated plots in 2008 and 2009; upon reaching the mid-bloom stage in maturity approximately 200 heads were tagged in each plot. Samples were collected beginning ten days after anthesis (DAA) until harvest. The samples were then decorticated and the starch isolated. The starch granule size distribution was greatly affected by the collection date as well as the growing season and hybrid. The samples ranged from 16.3% amylose in 10 DAA to 23.3% amylose in 35 DAA. The crystallinity of the starch decreased as the DAA approached physiological maturity (35 DAA). Starch thermal properties were also altered due to DAA, most notably the ΔH was 16.1 J/g at 14 DAA, 11.95 J/g at 35 DAA, and 9.45 J/g at 56 DAA. The unique chemical and thermal properties of the starches could allow for utilization of the starch in differing applications.     

Starch properties, in vitro digestibility and sensory evaluation of fresh egg pasta produced from oat,teff and wheat flour

Specific dietary requirements, e.g. celiac disease, as well as increased consumer demand for products of high nutritional value, makes the production of pasta from alternative cereals interesting. Raw material characterisation showed that the utilisation of oat and teff flour is beneficial as these ingredients contain higher levels of fibre and mineral composition is superior to that of wheat. Starch properties significantly influence pasta quality and therefore damaged starch levels, amylase activity, pasting properties and gelatinisation temperatures of the flours were investigated. Fresh egg pasta based on wheat, oat and teff flour was produced. Sensory properties of oat spaghetti were found to be very close to that of wheat pasta but improvement of smoothness and aroma is necessary, while teff spaghetti showed reduced sensory quality. An in vitro enzymatic digestion was performed using a dialysis system to mimic the behaviour of pasta as eaten and make predictions on the glycemic index (GI). The predicted GI was highest for wheat pasta, followed by teff and oat. Ultra structure was studied using confocal laser scanning microscopy, allowing the visualisation of differences in starch granule size and shape as well as gelatinisation occurring during the cooking process.     

Small-scale mashing procedure for predicting ethanol yield of sorghum grain

A small-scale mashing (SSM) procedure requiring only 300 mg of samples was investigated as a possible method of predicting ethanol yield of sorghum grain. The initial SSM procedure, which was conducted similarly to the mashing step in a traditional fermentation test, hydrolyzed just 38.5–47.2% of total sorghum starch to glucose. The initial procedure was simplified to contain only one liquefaction step, which did not influence subsequent saccharification. Thereafter, parameters such as temperature, pH, enzyme dosage, and saccharification time were optimized. Results showed that 91.2–97.5% of the total starch in 18 sorghum hybrids had been hydrolyzed to glucose using the following conditions: liquefaction at 86 °C for 90 min, 20 μL of α-amylase per 30 g of sample; pH adjustment by adding 50 μL of 2 M acetate buffer at pH 4.2 to each microtube; saccharification at 68 °C for 90 min, 200 μL of amyloglucosidase per 30 g of sample. There were strong linear correlations between completely hydrolyzed starch (CHS) from SSM and ethanol yields from both traditional (R² = 0.86) and simultaneous saccharification and fermentation (SSF, R² = 0.93) procedures. CHS was a better indicator for predicting ethanol yield in fermentation than total starch.     

In vitro digestion kinetics and bioaccessibility of starch in cereal food products

The study of starch digestion in cereal-based products is essential since the extent and rate of hydrolysis affects the glycemic index associated with several food-related diseases. Besides, a unique matrix is usually studied and many variations of in vitro techniques (e.g. enzymes, pH, food:enzymes ratio) are selected, then comparison of results became difficult. The recently published INFOGEST in vitro static method with international consensus (Minekus et al., 2014) was applied to several cereal-based products to address whether it is suitable for analysis of starch hydrolysis kinetics. Bread, pasta and cookies were selected taking into account the analysis of different cereal matrixes, including gluten-free products. White bread presented the highest in vitro starch hydrolysis (87%) showing significant differences compared to gluten-free bread (76.5%). Refined flour sheeted pasta (72.6%), whole-wheat extruded pasta (92.0%) and gluten-free pasta (54.3%) showed differences in the extent and rate of hydrolysis. Cookie samples presented the lowest starch hydrolysis (∼45%). The starch availability was estimated by the dializability method, which measures the maltose equivalents dialyzed after simulating digestion. Starch dializability was 35%, 25% and 15% on average for bread, pasta and cookie samples respectively, with positive correlation with rapidly digested starch. The tested in vitro method allowed discriminating the effect of different processing techniques, product types and formulation of the three most common cereal-food matrixes in starch digestion.     

Formulating low glycaemic index rice flour to be used as a functional ingredient

Amylose and resistant starch (RS) content in rice flour were manipulated. The experiment was conducted using a full factorial design. Rice flour with average amylose content of 20 and RS content of 0.5 g/100 g dry sample was fortified with pure amylose from potato and high RS modified starch to reach the final amylose content of 30, 40 and 50 and RS content of 2, 4 and 6 g/100 g dry sample. The fortified rice flours were examined for their gelatinisation properties, in-vitro enzymatic starch digestion and gel textural properties. It was found that amylose and RS significantly affect all the fortified rice flour properties (p < 0.05). High amylose and RS improved starch digestion properties, reducing the rate of starch digestion and lowering the glycaemic index (GI) values. Amylose had a more pronounced effect on the fortified rice starch properties than RS. In this study, the fortified rice flour which contained amylose and RS of approximately 74 and 9 g/100 g dry sample respectively was used to produce rice noodles. The noodles exhibited low GI values (GI < 55). However, amylose and RS affected the textures of rice noodles providing low tensile strength and break distance (extensibility).     

Effect of particle size on kinetics of starch digestion in milled barley and sorghum grains by porcine alpha-amylase

The influence of milled grain particle size on the kinetics of enzymatic starch digestion was examined. Two types of cereals (barley and sorghum) were ground, and the resulting grounds separated by size using sieving, with sizes ranging from 0.1 to 3 mm. In vitro enzymatic digestion was performed, using pancreatic alpha-amylase, amyloglucosidase and protease, to determine fractional-digestion rates over 24 h. The resulting glucose production rate data were well fitted by simple first-order kinetics. For each sieve screen size, the digestion rate of barley was always higher than that of sorghum. The rate coefficients for digestion showed a decrease with increasing size, and could be well fitted by an inverse square relationship. This is consistent with the supposition that starch digestion in these systems is controlled by diffusion of enzyme through the grain fragment. Apparent diffusion coefficients of alpha-amylase obtained by fitting the size dependence were 0.76 (sorghum) and 1.7 (barley) × 10⁻⁷ cm² s⁻¹, 9 (sorghum) and 4 (barley) times slower than predicted for a molecule of the size of alpha-amylase in water.