Superheated steam treatment of rubberwood to enhance its mechanical,physiochemical, and biological properties

ABSTRACT

This research was aimed to investigate mechanical properties, color and cell-wall components changes, and durability of pre-dried rubberwood (Hevea brasiliensis) after superheated steam (SS) treatment. Wood samples were treated at different SS temperatures (140–180°C) for 1–3?h. The highest compression strength parallel-to-grain, hardness and impact strength were found for samples treated at 160°C for 3?h (30.7% higher than untreated), at 150°C for 1?h (26.6% higher than untreated) and at 150°C for 2?h (52.6% higher than untreated), respectively. The surface color became darker after each treatment in comparison with the untreated wood. The number of accessible hydroxyl groups decreased and the relative cellulose crystallinity increased with SS temperature, indicating decreased hygroscopicity of the treated wood. Also, SEM micrographs of wood surface showed consistent decrease in starch particles with treatment temperature. Both decay and termite resistances of treated rubberwood improved with treatment temperature. All the analyzes showed that dried rubberwood treated with SS had some improvements in the mechanical properties, decreased hygroscopicity, and increase resistance to decay.     

Compressive deformation of wood impregnated with low molecular weight phenol formaldehyde (PF) resin V: effects of steam pretreatment

This study evaluated the potential of steam pre-treatment for making highly compressed phenol-formaldehyde (PF) resin-impregnated wood at a low pressing pressure. Sawn veneers of Japanese cedar (Cryptomeria japonica) were first subjected to saturated steam at different steaming temperatures (140°-200°C), followed by impregnation with a 20% low molecular weight PF resin aqueous solution resulting in a weight gain of around 50%-55%. Four oven-dried treated veneers were laminated and compressed up to a pressing pressure of 1 MPa at a pressing temperature of 150°C and pressing speed of 5 mm/min, and the pressure was held for 30 min. Steam treatment, causing partial hydrolysis of hemicellulose, accelerated the compressibility of Japanese cedar in the PF resin-swollen condition. As a consequence, a discernible increment in density was achieved at a pressing pressure of 1 MPa due to steam pretreatment between 140° and 200°C for 10 min. It was also found that even a short steaming time such as 2 min at 160°C is sufficient for obtaining appreciable compression of PF resin-impregnated wood. The density, Young’s modulus, and bending strength of steam-treated (200°C for 10 min) PF resin-impregnated wood composite reached 1.09 g/cm³, 20 GPa, and 207MPa, respectively. In contrast, the values of untreated PF resin-impregnated wood composite were 0.87 g/cm³, 13 GPa, and 170MPa, respectively.     

Simultaneous saccharification and fermentation of steam-pretreated lespedeza stalks for the production of ethanol

1 Introduction Ethanol is now recognized as a potential alternative to petroleum-derived vehicle fuels, and offers environ- mental advantages. The combustion of biofuels does not result in a net contribution of CO2 to the atmos- phere, so they do not contribute to the greenhouse ef- fect. Lignocellulosic material is the most abundant renewable resource available for the production of fuel ethanol. The cellulose and hemicellulose fractions of lignocellulosic material can be hydrolyzed to sugar…     

汽蒸处理改善木材尺寸稳定性初探

木材经过汽蒸处理及干燥后,制成的木地板在潮湿或干燥的自然环境中使用,其尺寸稳定性优良,大大提高了木地板的质量。     

Influence of temperature and steam environment on set recovery of compressive deformation of wood

Low-density hybrid poplar wood (Populus deltoides?×?Populus trichocarpa) was densified by mechanical compression under saturated steam, superheated steam, and transient conditions at temperature levels of 150, 160, and 170°C. Furthermore, compression of wood under saturated steam conditions at 170°C, followed by post-heat-treatment at 200°C for 1, 2, and 3?min, was performed. To determine the influence of compression treatment on the set recovery, specimens were subjected to five cycles of water soaking and drying. Modulus of rupture (MOR) and modulus of elasticity (MOE) of specimens compressed under saturated steam conditions at 170°C and post-heat-treated at 200°C were determined in the dry condition and after five soak/dry cycles. Higher temperature of the compression treatment resulted in lower equilibrium moisture content, while the steam conditions during the treatment and the post-heat-treatment did not have significant effect. Furthermore, the highest degree of densification was obtained in specimens compressed under saturated steam conditions at 170°C and post-heat-treated at 200°C. The steam condition and temperature influenced the set recovery of compressive deformation. Reduced hygroscopicity does not necessarily imply reduced set recovery. The results established that considerable fixation of compressive deformation can be obtained by compressing the wood in a saturated steam environment and by post-heat-treatment at 200°C. The short heat-treatment had no influence on MOR or MOE, but soaking/drying treatments caused a decrease in the MOR and MOE.     

Wood drying process: impact on Scots pine lumber durability

There are indications that the drying process may have negative effects on the natural durability of wood. The impact of various drying processes on the durability of Scots pine lumber has been evaluated with mass loss in a decay test with brown rot fungus, Coniophora puteana, as measure of the decay resistance of sapwood and inner and outer heartwood. Drying with or without steam conditioning was performed in six different series: air drying, kiln drying at temperature ranges commonly used in Swedish sawmills at 70°C and 90°C with two different regulation principles, and one high-temperature drying at 110°C. Durability varied considerably both between and within boards. Sapwood showed considerable less durability than heartwood. No difference in durability was found between inner heartwood and outer heartwood. Air-dried heartwood showed the highest durability compared to other drying series. The lowest durability in sapwood and heartwood was found for series dried at the 90°C temperature level with high material temperature early in drying. The interpretation is that the duration of high material temperature at high moisture content (MC) is the critical combination for decay resistance in heartwood. Steam conditioning after drying decreased durability in sapwood.     

Surface quality sensing of trembling aspen (Populus tremuloides Michx.) veneer products by near infrared spectroscopy

Abstract

The potential of near infrared spectroscopy (NIRS) to estimate wood moisture content (MC), surface energy characteristics and adhesive bond strength were evaluated on aspen (Populus tremuloides Michx.) veneer subjected to different drying times. For samples dried progressively at 103°C, the best MC prediction model was for the total MC range (0–100%) with an R² value of 0.68. However, exposure at 180°C produced surface colour changes, and the CIE L*a*b* colour parameters measuring colour changes were better estimated using the 400–900 nm spectral data than the 1100–2400 nm spectral data. Increased exposure time at 180°C resulted in lower wettability and, hence, larger contact angles, especially when ethylene glycol was used as probe solvent. Lap shear strength tests on veneers showed that adhesion by phenol formaldehyde resins was impaired by the high temperature exposure; however, the lap shear strength test had high variability so there was not always a clear relationship between contact angle and lap shear strength test.     

Interaction of lignin and polysaccharides in beech wood (Fagus sylvatica) during drying processes

Summary ¹³C CP MAS NMR spectroscopy was used to characterize the structural changes of cell wall polymers in beech wood Fagus sylvatica during drying processes. The analysis of five wood samples, namely, untreated, untreated dried, pre-treated by steam and/or NaOH subjected to drying showed partial depolymerization of lignin component as well as the change of the ratio of the crystalline and of the amorphous parts of cellulose as the consequence of wood pre-treatment. In addition, T_1ρ(¹H) relaxation times were determined in beech wood sample pre-treated with steam at 135 °C and the lignin isolated from this sample. The magnitudes of the relaxation times were found comparable in both samples as well as in the lignin-cellulose model compound. These unique T_1ρ (¹H) values indicate that spin diffusion is complete and homogeneous due to spatial proximity of spins and confirmed the formation of lignin-cellulose complex during thermal treatment of wood. Received 30 June 1997     

Microwave and steam injection drying of CO2 laser incised Sugi lumber

To investigate the effect of CO₂ laser incising under five drying methods on drying characteristics of Sugi lumber, the squares (120 mm × 120 mm) of Sugi lumber with length of 650 mm were used. A half of samples were incised by CO₂ laser with incising density of 2,500 holes/m². Five types of drying methods were used: microwave drying, steam injection drying, and three combinations of microwave heating and steam injection drying. Steam injection drying was conducted by injecting superheated steam of 120 °C through a perforated plate heated to 140 °C of an injection press. Microwave was irradiated with the power of 3 kW at frequency of 2.45 GHz. The results indicated that incising helps heat through a specimen and thus the whole temperature raised rapidly, which was up to threefolds compared to that of no-incised one. Incised specimens dried by a combination of microwave heating for 1 h and steam injection showed the highest drying rate, which was up to 5.3 %/h. Incising and microwave heating contributed positively to dry lumber under more uniform distribution of moisture content and to reduce surface and internal checks. Incised specimen dried by microwave showed the most uniform distribution of moisture content without surface and internal checks.     

Pyrolytic characteristics of burning residue of fire-retardant wood

In order to investigate the pyrolytic characteristics of the burning residue of fire-retardant wood, a multifunctional fire-resistance test oven aimed at simulating the course of a fire was used to burn fire-retardant wood and untreated wood. Samples at different distances from the combustion surface were obtained and a thermogravimetric analysis (TG) was applied to test the prrolytic process of the burning residue in an atmosphere of nitrogen. The results showed that: 1) there was little difference between fire-retardant wood and its residue in the initial temperature of thermal degradation. The initial temperature of thermal degradation of the combustion layer in untreated wood was higher than that in the no burning wood sample; 2) the temperature of the flame retardant in fire-retardant wood was 200°C in the differential thermogravimetry (DTG). The peak belonging to the flame retardant tended to dissipate during the time of burning; 3) for the burning residue of fire-retardant wood, the peak belonging to hemicellulose near 230°C in the DTG disappeared and there was a gentle shoulder from 210 to 240°C; 4) the temperature of the main peaks of the fire-retardant wood and its burning residue in DTG was 100°C lower than that of the untreated wood and its burning residue. The rate of weight loss also decreased sharply; 5) the residual weight of fire-retardant wood at 600°C clearly increased compared with that of untreated wood. Residual weight of the burning residue increased markedly as the heating temperature increased when burning; 6) there was a considerable difference with respect to the thermal degradation temperature of the no burning sample and the burning residue between fire-retardant wood and untreated wood. __________ Translated from Journal of Beijing Forestry University, 2006, 28(3): 133–138 [译自: 北京林业大学学报]     

Drying characteristics of wood under vacuum-superheated steam

This paper presents comparison and analysis of thermal-dynamic characteristics of air-drying and superheated steam drying under vacuum. The result reveals that for both convective heat transfer coefficient and resistance of mass transfer on the surface, superheated steam drying under vacuum is superior to air-drying under the same condition. With Masson pine as specimen,we found that the inversion temperature really exists through comparable experiments of air-drying and superheated steam drying under vacuum. When temperature is above inversion point of temperature, drying speed is faster than that of air-drying; however, if temperature is below the point, the result is opposite. The inversion temperature of experiment ranges from 80 to 85 ℃.     

Technological properties of glulam beams made from hydrothermally treated poplar wood

In this research, technological properties of glulam beams made from hydrothermally treated poplar (Populus deltoides) wood were investigated. Poplar wood blocks with dimensions of 6 (r)?×?10 (t)?×?73 (l)?cm³ were cut and hydrothermally treated in a stainless steel reactor at temperatures of 140 and 160°C for a holding time of 30?min. The treated wood blocks were initially air seasoned and then they were dried in a semi-pilot scale vacuum dryer to achieve moisture content (MC) of 12%. Conditioning of the treated and the untreated wood blocks was done prior to adhesive bonding. Afterwards the glulam beams (4 ply) were manufactured using polyurethane. In order to evaluate the physico-mechanical properties of the beams, density, equilibrium moisture content, water repellent effect (WRE), anti-swelling effect (ASE), mass loss (ML), wettability as well as surface roughness due to the hydrothermal treatment were determined in the treated wood and delamination, bond shear strength, tensile strength, MC and moisture-induced stresses as well as strains in cross-section of the beams were determined in the glulam beams. The results revealed that density, ML, ASE, WRE, modulus of elasticity, modulus of rupture and delamination were increasing and the others were decreased due to the hydrothermal treatment.     

Study on drying rate in contact drying with flexible screen

IntroductionA new type contact dryer with non-metal flexibleplaten was patented in 1998 in China, which specialstructure and material solved the problem of low productivity in platen drying. The machine was similar tohot press. Direct contact betWeen wood and heatedplaten allows rapid heat transfer by conduction (Sandoe 1983). Though the flexible screen conducts heatslower than metal platen does, it transfers massmuch fast6r. So water removing rate decides veneerdrying rate in the new machin…     

Cooling and steam conditioning after high-temperature drying of Pinus radiata board: experimental investigation and mathematical modelling

 Steam conditioning of softwood boards after kiln drying is of critical importance for relief of residual drying stresses and to improve distribution of final moisture content. The conditioning practice in New Zealand includes two steps: immediately after high temperature (HT) drying the load is cooled until the core wood temperature is 75 to 90°C, and then the stack is steam conditioned for a period of 1 to 4 hours depending on the lumber thickness and moisture content after drying. In this work, experimental and theoretical studies were performed to better understand the conditioning process and to investigate factors which influence its effectiveness. In the experiment, 50 mm thick Pinus radiata sapwood boards were first dried at 120/70°C for 11, 12, 13, 16 and 18 hours, respectively, to varying moisture contents, and then cooled and steam conditioned for 1 hour. To assess the effectiveness of conditioning, moisture pick-up, moisture gradient, and transverse residual drying stress (indicated by cup and strain) were measured. It was found that drying wood to a low moisture content (below 6%) increased the conditioning effectiveness. A separate matched stack was conditioned for 4 hours after 13 hours drying which showed better results than 1 hour conditioning. A mathematical model for wood drying was extended to include both the cooling and conditioning phases. The model was numerically solved to examine the wood temperature and moisture content changes during the whole process of drying, cooling and final steam conditioning. Increase in wood temperature, moisture pickup and moisture gradient during steam conditioning were predicted and validated by the experimental data. This information is currently being used at the New Zealand Forest Research Institute in simulation of stress development and relief for drying of Pinus radiata lumber. Received 6 July 1998     

Effects of temperature and moisture content on selected wood mechanical properties involved in the chipping process

The effects of temperature and moisture content on selected mechanical properties associated with the chipping process were evaluated. In chipping, mechanical properties such as shear parallel to the grain, cleavage, and bending are involved. Matched samples of heartwood and sapwood were obtained from freshly harvested logs of black spruce and balsam fir to determine the variation of the studied mechanical properties between ?30 and 20 °C, at intervals of 10 °C. Moisture content (MC), basic density (BD), and annual ring width (RW) were measured for each sample. For both wood species, temperature had a significant effect on all mechanical properties under freezing conditions (below 0 °C). This effect was more important for sapwood than for heartwood, which was explained by the difference in MC between these two types of wood. Between 0 and 20 °C, temperature and type of wood did not show any significant effect on the mechanical properties. Multiple regression models were obtained to predict the mechanical properties. These regressions showed that MC was the most important factor to explain the mechanical properties below 0 °C. However, for temperatures of 0 °C and higher, BD was the principal factor to predict the mechanical properties. RW was not a significant factor to predict any mechanical property. Cleavage was the most sensitive one to changes in temperature followed by shear, modulus of rupture, and modulus of elasticity. These results could be of great importance in the chipping process.     

Influence of pretreated wood dowel with CuCl<Subscript>2</Subscript> on temperature distribution of wood dowel rotation welding

This study examined the temperature distribution during rotation welding process using birch (Betula spp.) wood dowel and Chinese larch (Larix gmelinii) substrates. Wood dowels were divided into two categories including an untreated group and a group pretreated with cupric chloride. The mechanics test results indicated that the pullout resistance of the pretreated group with welded time 3 s showed the best performance. As a fitting analyses result, both the untreated group and pretreated group showed a significant nonlinear relationship among temperature, welded depth and welded time. In the untreated group case, a linear regression relationship was found between the highest temperature of the welding interface and the depth. However, two-stage fitting was used to fit the regression for the pretreated group. Compared with the untreated group, thermogravimetric (TG) analysis of the pretreated group welding interface presented two pyrolytic peaks, and it illustrated that the pretreatment promoted the depolymerization and pyrolysis of wood constituents.     

Microwave vacuum drying characteristics of Pinus massoniana wood

Microwave-vacuum (MV) drying characteristics of plantation Masson pine (Pinus massoniana) were studied experimen-tally for various levels of microwave radiation time, initial moisture content (MC), vacuum level and wood thickness. The results show that the process of MV drying for wood can be significantly divided into a short accelerating rate drying period, a long constant rate drying period and falling rate drying period, and the second drying period can extend to levels of mean MC below the fiber satu-r...     

Physical properties and termite durability of maritime pine Pinus pinaster Ait., heat-treated under vacuum pressure

An original heat treatment performed under vacuum pressure was investigated. Maritime pine samples were treated at six different temperatures: 140, 160, 180, 200, 230 and 260°C. The physical and mechanical consequences, i.e. bending strength (MOR), modulus of elasticity (MOE), hygroscopic behaviour, equilibrium moisture contents and anti-swelling efficiency (ASE) were studied. A no-choice feeding test according to the NF EN 117 standard was achieved. Temperatures up to 200°C had no significant effect on wood properties. However, at 230 and 260°C, the decrease in MOR was severe, reaching 42.5 and 62.5%, respectively. Whatever the treatment conditions, wood samples were still highly degraded by termites, revealing no increase in their durability.     

Colour responses from wood,thermally modified in superheated steam and pressurized steam atmospheres

Abstract

In this study, two different methods were used to produce thermally modified wood. One was carried out in a typical kiln drying chamber using superheated steam (SS) and the other used pressurized steam in an autoclave cylinder (PS). Overall, both processes followed the same principles and the wood was not treated with any chemicals. Two wood species were studied, Scots pine (Pinus sylvestris) and Norway spruce (Picea abies). Treatments in the autoclave were carried out under pressure using temperatures of 160°C, 170°C and 180°C. Temperatures of 190°C and 212°C were used in treatments in the chamber at normal air pressure. The colour was measured using L*C*H colour space. Results for both species showed that similar L* (lightness) can be reached at lower (20–30°C) temperatures using PS compared with SS treatment. The hue angle of PS-treated wood was smaller than that of SS-treated wood. No significant difference in C* (chroma) was detected. The difference in E value between PS- and SS-treated wood was smaller for Norway spruce than for Scots pine. The residual moisture content was about 10% higher in wood treated by the PS process compared with the SS process.     

Analysis of cyclic vacuum drying curve

The objective of this research was to analyze the cyclic vacuum drying curve within one cycle. Red oak specimens of two different groups, square in cross-section, were used. Group one was comprised of four different thicknesses (2.54, 3.81, 5.08, and 6.35 cm) with a length of 25.4 cm and group two was comprised of three different lengths (12.7, 25.4, and 38.1 cm) with the thickness of 2.54 cm. The specimens were heated to 60°C in the heating oven and then dried in the vacuum oven at 18 mm Hg. The vacuum oven was at room temperature (20°C). The vacuum pump was kept running for 140 min. It was found that the cyclic vacuum drying curve consisted of two distinct parts. The fast drying period lasted about 10 to 15 min. The slow drying period occurred when the pressure inside wood approached the ambient pressure. Most of the moisture was removed during the fast drying period.