Wood defects during industrial-scale production of thermally modified Norway spruce and Scots pine

This research investigates wood defects, particularly the formation of surface cracks, during the production of thermally modified wood and its exposure to cyclic moisture changes. Boards of Norway spruce and Scots pine originating from different steps within the production of ThermoWood® were collected and wood defects were investigated at macroscopic and microscopic scale. Subsequently, the wood was exposed to capillary wetting cycles to record its sensitivity towards cracking. After the modification process, typical anatomical defects of conventional kiln-drying became more frequent and severe, with the magnitude being to some extent depending on the presence of defects in the raw material. At microscopic scale, damages to ray parenchyma and epithelial cells as well as longitudinal cracks within the cell walls of earlywood tracheids were evident in thermally modified wood. Despite a lower water uptake and higher dimensional stability, thermally modified wood was more sensitive to surface cracking during wetting cycles than unmodified wood, i.e. at the outside face of outer boards (near bark). For limiting surface cracking of thermally modified wood during service life, the use of high-quality raw material, the exposure of the inside face of the boards (near pith) and the application of a surface coating are considered beneficial.     

Natural weathering of Scots pine (Pinus sylvestris L.) wood treated with epoxidized linseed oil and methyltriethoxysilane

In this study, the effect of natural weathering on the performance of Scots pine sapwood treated with epoxidized linseed oil (ELO) and methyltriethoxysilane (MTES) was investigated by measuring water uptake, colour, check propagation and chemical changes. Boards were impregnated in a pilot-scale autoclave under various conditions. After the treatments, pairs of samples were cut from the treated boards and exposed at 45° angle facing south for a long-term test of natural weathering above ground in Uppsala (Sweden). The effect of solar radiation and humidity on the colour changes, water uptake, check propagation and chemical alterations was assessed during 20 months of exposure. The obtained results can serve as indication for the viability of the treatments. Samples impregnated with low retentions of ELO showed similar performance regarding check propagation and moisture uptake as samples with higher retentions. No significant difference between these samples was found regarding colour change which is mainly caused by blue stain fungi on the surface. In opposite, samples treated with MTES exhibited no consistent water uptake and check propagation unproportioned to the applied retentions. The spectra of ELO- and MTES-treated wood after weathering showed a significant decrease of the peak at 1510 cm^?1 indicating delignification of wood surface caused by weathering.     

Effect of coatings on ACQ preservative component distribution and solubility after natural weathering exposure

Copper and quaternary ammonium compound distributions across lumber and amounts of available or soluble components were measured in coated and uncoated alkaline copper quat-treated southern pine lumber. Lumber that was not exposed to weathering had slightly higher copper retention near the surface and a steeper quat gradient. After 3?years of natural weathering, copper and quat leachings were significantly reduced by the coatings and leaching rates were low, even though the coatings were failing. The amounts of soluble copper were significantly reduced after weathering, even after accounting for the copper leached during the exposure. The relative amount of soluble monoethanolamine (Mea) remaining after weathering was low compared with copper. This reduction in soluble amine in the wood was most likely responsible for the reduced amounts of available copper. The reduced quat leaching from coated samples is attributed to the extended effectiveness of the coatings in the earlywood.     

Studies of the degradation and protection of wood surfaces

Summary Large weight losses occurred in thin veneers of radiata pine (P. radiata) during natural weathering due mainly to loss of lignin and hemicelluloses. This was demonstrated by direct chemical analysis and by spectrocopic techniques. Treatment of veneers with dilute aqueous solutions of the recognized surface stabilizing compound chromium trioxide was found to dramatically restrict weight loss during weathering, but similar applications of ferric compound were less effective (Evans, Schmalzl 1989). In order to rationalize these protective effects FTIR internal reflectance spectroscopy was used to study chemical changes taking place at the wood surface upon treatment and during weathering. The spectra obtained provide direct evidence for the modification and stabilization of the lignin aromatic system with aqueous chromium trioxide and to a lesser extent with ferric salts. It is postulated that photostable lignin complexes are formed. The implications of these findings for the development of improved surface stabilizing compounds for wood are discussed briefly.The authors wish to thank the following: Tom Syers and Lloyd Vickers (C.S.I.R.O., Division of Forestry and Forest Products); Helen Neave, and Clive Hilliker (Australian National University, Department of Forestry) for technical assistance, and the Stanley Melbourne Bruce fund for financially supporting part of the work     

Study of the transverse liquid flow paths in pine and spruce using scanning electron microscopy

Samples of pine (Pinus sylvestris) and spruce (Picea abies) were impregnated with a low-viscous epoxy resin using a vacuum process. The epoxy was cured in situ and the specimens sectioned. Deposits of the cured epoxy was then observed in the wood cavities using a scanning electron microscope. The investigation concentrated on tracing the transverse movements of a viscous liquid in the wood, and special attention was therefore given to the cross-field area between ray cells and longitudinal tracheids. A damage hypothesis is proposed based on the results obtained in the present investigation in combination with those from earlier studies on linseed oil-impregnated pine: In addition to the morphology of the bordered pits, viscous liquid flow in wood is dependent on damage that occurs during the impregnation procedure. For pine sapwood, liquid flow is enabled through disrupted window pit membranes, which divide the longitudinal tracheids and the ray parenchyma cells. A mechanism accounting for the reduced permeability of pine heartwood is believed to be deposits of higher-molecular-weight substances (extractives) in the ray parenchyma cells and on the cell walls. In spruce the thicker ray cells in combination with the smaller pits, which are connected to the longitudinal tracheids, reduce permeability considerably.     

Changes in wettability of heat-treated wood due to artificial weathering

Effect of artificial weathering on the wettability of three heat-treated North American wood species (jack pine, aspen, and birch) is studied from the point of view of the structural and chemical changes taking place on the wood surface. Weathering increases wettability of all three heat-treated woods by water. Changes in wettability during artificial weathering differ according to heat treatment procedure and wood species and are likely due to combination of structural and chemical changes of the surfaces. Scanning electron microscopic analysis indicates that cracks form due to degradation taking place during weathering. As a result, water has easier entry into the cell wall, which consequently increases wettability. IR spectra suggest that the OH/CH₂ ratio for heat-treated specimens is inversely proportional to the contact angle regardless of the type of wood species. The presence of cellulose-rich layer on wood surface and increasing amount of amorphous cellulose transformed from crystallized cellulose due to weathering result in increase in hydroxyl; consequently, it increases heat-treated wood wettability.     

Improvement of dimensional stability and weatherability of composite board made from water-vapor-exploded wood elements by liquefied wood resin impregnation

High-density and high-resin-content boards were produced by phenolic resin impregnation into board materials prepared by the water-vapor-explosion process (WVE) to develop high-durability wood composite boards for exterior use. Wet-dry cyclic tests and accelerated weathering tests were conducted, and the fundamental properties were determined to examine the effect of resin impregnation on board qualities. Bending and internal bond strength of resin-impregnated boards (I-board) satisfied the criterion for 18-type particleboard described in JIS A 5908. Thickness swelling (TS) after 24-h water immersion was approximately 2%. Resin impregnation improved the dimensional stability of the boards. In wet—dry cyclic testing, TS of I-board was the same as that of plywood. The retention ratio of modulus of rupture of I-board was large; thus, I-board had high bond durability. Color change of I-board was less than that of ordinary particleboard after a 500-h accelerated weathering test. I-Board had lower surface roughness than boards produced by a spray application method (S-board) and higher water repellency, although the difference in resin contents of the face layer was small. Thus, it is suggested that the surface properties and weatherability of I-board were improved by impregnation of phenolic resin. High-density and resin-impregnated boards made from the WVE elements are expected to withstand actual exterior use. Part of this report was presented at the 54th Annual Meeting of the Japan Wood Research Society, Sapporo, August 2004     

Resistance of wood from black pine (<Emphasis Type="Italic">Pinus nigra</Emphasis> var. <Emphasis Type="Italic">austriaca</Emphasis>) against weathering

At present tapped wood of black pines (Pinus nigra var. austriaca) is mainly combusted. The priority of material use over thermal recycling has led to some considerations regarding the utilization of tapped wood. The high content of extractives suggests a higher natural durability, and therefore, the suitability for outdoor applications. Tapped and not tapped wood boards from black pine (sapwood and heartwood) were subjected to weathering tests to find out its resistance against abiotic stress. Additionally tapped wood particles with a high content of resin were exposed to weathering and to composting. Weathering caused roughness to increase. Infrared spectral characteristics revealed the differences before and after tapping and weathering. Principal component analyses supported the grouping according to the chemical changes. In heartwood the lignin band at 1510 cm^??1 disappears and the typical resin band at 1688 cm^??1 decreases considerably. The lignin band of resinous parts is affected neither by weathering nor by composting. However, the resin band shows an intensity decrease and broadening due to weathering and disappears during composting.     

Comparative study on penetration characteristics of modern wood coatings

Summary The penetration characteristics of five modern wood coatings (three waterborne, one high solid and one solvent borne) into pine sapwood, spruce and dark red meranti have been systematically compared. The degree of coating penetration is mainly determined by the ability of the coating to flow into wood capillaries. Binder type, pigmentation, solid matter content and drying speed appeared to influence this ability. In softwoods the following different coating penetration routes are observed: the flow into open ends of longitudinal early-and latewood tracheids, the flow into ray cells and the transport from rays through the cross-field into longitudinal tracheids adjacent to rays. The possibility for the coating to follow the latter route is strongly influenced by the existing type of cross field pitting and to a lesser degree by the pigmentation of the paint. Clear differences between pine and spruce have been found with respect to the flow into ray parenchym and ray tracheids. The flow into open ends of longitudinal tracheids is strongly influenced by the grain angle of tracheids. Penetration into dark red meranti is mainly limited to vessels and rays. Tylose membranes can prevent the complete filling of vessels. The impact on penetration of the removal of extractives and of sanding of the surface has also been studied but appears to be of only minor importance.The authors want to thank Akzo Nobel Coatings, DSM Resins and Sigma Coatings for their technical support. This research was financed by the the Dutch Innovative Research Program on Coatings under contract number IVE 93-812. Authors also thank the University of Hamburg (BFH) for the use of their electron microscopy facilities.     

Surface checking of wood is increased by photodegradation caused by ultraviolet and visible light

The aim of this research was to test the hypothesis that exposure to solar radiation increases the checking of wood exposed to the weather, and to examine the causes and spectral dependency of such an effect. Lodgepole pine decking samples were exposed outdoors under filters, which blocked selected regions of the solar spectrum while allowing other weathering factors to act on samples. Surface checking in samples was quantified after 12, 24 and 36 weeks of exposure, and the chemical and micro-structural changes occurring at weathered wood surfaces were examined. Check numbers and dimensions were greater in samples exposed under a filter to the full solar spectrum than in samples exposed under filters that blocked the transmission of UV, visible or infrared radiation. Samples that were shielded from more energetic wavelengths developed less checking and also showed less delignification at the exposed wood surfaces. Checks developed at the margins of rays and propagated at the interface between adjacent tracheids, close to the middle lamella. We conclude that exposure to UV and visible light increases the tendency of wood to check during exterior exposure. Our findings point to a link between changes in cell micro-structure as a result of photodegradation of lignin and the development of visible checks in wood exposed outdoors.     

Distribution of lignin in normal and compression wood of Pinus taeda L.

Summary The distribution of lignin in normal and compression wood of loblolly pine (Pinus taeda L.) has been studied by the technique of lignin skeletonizing. Hydrolysis of the wood carbohydrates with hydrofluoric acid left normal wood tracheids with a uniform distribution of lignin in the S1 and S2 cell wall layers. However, the S3 region of both earlywood and latewood tracheids consistently retained a dense network of unhydrolyzable material throughout, perhaps lignin.Lignin content in compression wood averaged about 7% more than in normal wood and appears to be concentrated in the outer zone of the S2 layer. The inner S2 region, despite helical checking, is also heavily lignified. The S1 layer, although thicker than normal in compression wood tracheids, contains relatively little lignin.Ray cells, at least in normal wood, appear to be lignified to the same extent, if not more so in certain cases, than the longitudinal tracheids. Other locations where lignin may be concentrated include initial pit border regions and the membranes of bordered pits.This report is a detailed excerpt from the Ph. D. dissertation of R. A. P. Financial support provided by the College of Forestry at Syracuse University and the National Defense Education Act is hereby gratefully acknowledged.     

Micromorphology,moisture sorption and mechanical properties of a biocomposite based on acetylated wood particles and cellulose ester

Abstract

One of the major issues in a long-term perspective for the use of wood–plastic composites (WPCs) in outdoor applications is the moisture sensitivity of the wood component and the consequent dimensional instability and susceptibility to biological degradation of the composite. In this work, the effects of using an acetylated wood component and a cellulose ester as matrix on the micromorphology, mechanical performance and moisture uptake of injection-moulded WPCs have been studied. Composites based on unmodified and acetylated wood particles, specially designed with a length-to-width ratio of about 5–7, combined with both cellulose acetate propionate (CAP) and polypropylene (PP) matrices were studied. The size and shape of the wood particles were studied before and after the processing using light microscopy, and the micromorphology of the composites was studied using a newly developed surface preparation technique based on ultraviolet laser irradiation combined with low-vacuum scanning electron microscopy (LV-SEM). The water vapour sorption in the composites and the effect of accelerated weathering were measured using thin samples which were allowed to reach equilibrium moisture content (EMC). The length-to-diameter ratio was only slightly decreased for the acetylated particles after compounding and injection moulding, although both the unmodified and the acetylated particles were smaller in size after the processing steps. The tensile strength was about 40% higher for the composite based on acetylated wood than for the composite with unmodified wood using either CAP or PP as matrix, whereas the notched impact strength of the composite based on acetylated wood was about 20% lower than those of the corresponding unmodified composites. The sorption experiments showed that the EMC was 50% lower in the composites with an acetylated wood component than in the composites with an unmodified wood component. The choice of matrix material strongly affected the moisture absorptivity of the WPC. The composites with CAP as matrix gained moisture more rapidly than the composites with PP as matrix. It was also found that accelerated ageing in a Weather-Ometer® significantly increased the moisture sensitivity of the PP-based composites.     

Biomechanical and hydraulic determinants of tree structure in Scots pine: anatomical characteristics

The development of anatomical, hydraulic and biomechanical properties in Scots pine (Pinus sylvestris L.) stems aged 7 to 59 years was followed. The hydraulic diameter and length of tracheids increased with age to a maximum at 15 and 35 years, respectively. Number of tracheids per unit of sapwood area decreased with age to a minimum of 500-600 tracheids mm(-2). Variations in specific hydraulic conductivity and Young's modulus of stems were associated with variation in anatomical properties. Over the time sequence considered, hydraulic and mechanical properties were positively related to each other and followed a similar developmental pattern, with no suggestion of a trade-off between the two. For most of the tree's life-cycle, heartwood made only a small contribution to whole-section mechanical stiffness because of its location close to the flexural neutral axis, and because of the presence of juvenile wood.     

The variation of microfibril angle in South African grown Pinus patula and its influence on the stiffness of structural lumber

Reduction in the rotation ages of softwood saw-log plantations in South Africa is causing increased proportions of low stiffness sawn lumber at final harvest. It has been shown for some species that the microfibril angle (MFA) of the S2 layer of tracheids is strongly related to the modulus of elasticity (MOE) of wood, even more so than wood density, especially in wood formed during juvenile growth. The objectives of this study were to describe the variation in MFA in young Pinus patula trees and to determine the relationship between MFA and the dynamic MOE of sawn P. patula lumber. Thirty 16- to 20-year-old trees from six compartments from the Mpumalanga escarpment were processed into discs and lumber. The MFA, density and ring width were measured at two height levels using Silviscan 3. The average annual ring MFA varied between 7° and 29°; the pattern of variation depended mainly on height level and the ring number from the pith. The MFA in P. patula followed the same within-tree variation trends as in New Zealand-grown Pinus radiata but the average MFA was lower in absolute terms and differences between height levels were less pronounced. The MFA and density exhibited highly significant Pearson correlations of 0.73 and 0.70, respectively, with board dynamic MOE. A multiple regression model, which included MFA, density and ring width, explained 71% of the variation in the dynamic MOE of boards. A sensitivity analysis on the model showed that MFA and density had approximately similar influences on predicting the dynamic MOE of Pinus patula boards.     

Responses of water-stressedPinus thunbergii to inoculation with avirulent pine wood nematode (Bursaphelenchus xylophilus): Water relations and xylem histology

The effect of water-stress conditioning on water relations and histological features ofPinus thunbergii Parl. inoculated with avirulent isolate ofBursaphelenchus xylophilus (Steiner and Buhrer) Nickle, pine wood nematode, were investigated. Pines were kept under 8 days cycle of severe water stress. One-half of the water-stressed pines died as a result of infection by avirulent pine wood nematode and water stress tended to induce increased susceptibility and/or decreased resistance of pines to avirulent pine wood nematode. In dead pines, the water conducting function of xylem was lost, and all of the parenchyma cells died. In surviving pines, the xylem hydraulic conductivity and the xylem water content were significantly reduced (12 to 23% and 77 to 83%, respectively) compared to controls. Safranin dye perfusion of excised axis stem segments indicated that the water conductance was limited to the very narrow peripheral area of xylem. Embolism caused by cavitation in the tracheids occurred in the central part of xylem and in that dysfunctional region of the xylem the axial parenchyma cells surrounding the epithelial cells, and ray parenchyma cells partly degenerated but the epithelial cells survived. The disruption of tracheid shape observed in surviving pines indicates that avirulent pine wood nematode temporarily disturbed cell division of the cambium. Considering the differences in responses between dead pines and surviving pines after inoculation with avirulent pine wood nematode, the death of water-stressed pines apparently resulted from death of cells, in particular the vascular cambium and the loss of xylem hydraulic function by cavitation.     

Degradation of wood surfaces during natural weathering. Effects on lignin and cellulose and on the adhesion of acrylic latex primers

Summary Radiata pine veneers and blocks were exposed to natural weathering under Australian summer conditions over a period of 30 days. Infrared spectroscopy revealed that there was perceptible surface delignification after 4 hours exposure, substantial surface delignification after 3 days exposure and almost complete surface delignification after 6 days. Rapid lignin degradation was also suggested by measurements of the acid insoluble lignin content of weathered veneers. Viscometry determinations on holocellulose samples from weathered veneers and unweathered controls indicated significant depolymerisation of cellulose after 4 days exposure. A tape test was used to assess the adhesion of acrylic latex primers to weathered blocks. The adhesion of exterior acrylic primers decreased on weathered wood surfaces and was significantly lower on specimens that were weathered for 5 to 10 days. An oil-modified acrylic primer showed greater adhesion to weathered wood surfaces. Primer adhesion was lower on weathered radial surfaces than on similarly exposed tangential surfaces. The practical implications of these findings for the coating of exterior wood with acrylic latex primers are discussed briefly.The authors wish to thank Dr. A. J. Michell for FTIR spectral determinations and the Australian Research Council small grants scheme for financially supporting part of the work     

Efficacy of polymeric MDI/Polyol mixtures for binding wood boards

Components of polyurethane synthesis are tested for their ability to bind pine wood into boards and are compared to the efficiency of using only the isocyanate component of polyurethane synthesis. A variety of polyols are tested varying equivalent weight, functionality, reactivity as determined by the availability of primary hydroxyl endgroups, and viscosity. The boards are fabricated at a variety of densities and under a variety of conditions. The results show that board properties using only the isocyanate component are always superior to those including a polyol component, but the board properties are not always a simple function of the amount of isocyanate put in the board. Furthermore, it is observed that the lower the room temperature surface tension between the polyol and isocyanate, the better the measured board properties; but, the higher the observed surface tension, the better the board will self-release from the metal caul plates.     

Elevated temperature and CO(2) concentration effects on xylem anatomy of Scots pine

We studied the effects of elevated temperature and carbon dioxide concentration ([CO(2)]) alone and together on wood anatomy of 20-year-old Scots pine (Pinus sylvestris L.) trees. The study was conducted in 16 closed chambers, providing a factorial combination of two temperature regimes and two CO(2) concentrations (ambient and elevated), with four trees in each treatment. The climate scenario included a doubling of [CO(2)] and a corresponding increase of 2-6 degrees C in temperature at the site depending on the season. Anatomical characteristics analyzed were annual earlywood, latewood and ring widths, intra-ring wood densities (earlywood, latewood and mean wood density), tracheid width, length, wall thickness, lumen diameter, wall thickness:lumen diameter ratio and mass per unit length (coarseness), and numbers of rays, resin canals and tracheids per xylem cross-sectional area. Elevated [CO(2)] increased ring width in four of six treatment years; earlywood width increased in the first two years and latewood width in the third year. Tracheid walls in both the earlywood and latewood tended to become thicker over the 6-year treatment period when temperature or [CO(2)] was elevated alone, whereas in the combined treatment they tended to become thinner relative to the tracheids of trees grown under ambient conditions. Latewood tracheid lumen diameters were larger in all the treatments relative to ambient conditions over the 6-year period, whereas lumen diameters in earlywood increased only in response to elevated [CO(2)] and were 3-6% smaller in the treatments with elevated temperature than in ambient conditions. Tracheid width, length and coarseness were greater in trees grown in elevated than in ambient temperature. The number of resin canals per mm(2) decreased in the elevated [CO(2)] treatment and increased in the elevated temperature treatments relative to ambient conditions. The treatments decreased the number of rays and tracheids per mm(2) of cross-sectional area, the greatest decrease occurring in the elevated [CO(2)] treatment. It seemed that xylem anatomy was affected more by elevated temperature than by elevated [CO(2)] and that the effects of temperature were confined to the earlywood.     

Seasonal dynamics of wood formation: a comparison between pinning,microcoring and dendrometer measurements

Three different methods were evaluated for analysing wood formation of Norway spruce [Picea abies (L.) Karst.] and Scots pine (Pinus sylvestris L.) in Finland. During two growing seasons, wood formation dynamics were determined both by wounding the cambium with a needle followed by localisation of the wound-associated tissue modification after the growing season (pinning), and by extracting small increment cores during the growing season (microcoring). Stem radius was additionally monitored with band dendrometers. For Norway spruce, pinning and microcoring yielded similar dates for the onset of wood formation. The timing of wood production during the growing season was also similar for pinning and microcoring. For Scots pine, the onset of wood formation was recorded from microcores almost 2 weeks later than from pinning samples. In Scots pine, microcore measurements also produced somewhat later cessation dates for tracheid formation than the pinning samples. For both tree species, the total number of tracheids formed during the growing season was, however, about the same for pinning and microcoring. Dendrometer results clearly differed from those of pinning and microcoring. In particular, the dendrometers showed an increase of stem radius considerably earlier in spring, when the other methods did not detect wood formation. Thus, pinning and microcoring currently represent the most reliable techniques for detailed monitoring of wood formation.     

Stability of cabinet furniture backing boards

Summary Rigidity of cabinet furniture and load carrying ability of different classes of surface constructions depend on stability of sheets used as sheathing or back walls of these structures. The process of loss of stability by large sheets of wood boards (fiber and plywood boards) has not been sufficiently studied. The aim of this study was to carry out laboratory investigations on the phenomenon of the loss of stability by fiber and pine plywood boards used as back walls differently mounted to bodies of cabinet furniture. Experimental results were verified by theoretical calculations which showed satisfactory consistency. They also confirmed possibility of checking dimensions of these boards in finished constructions.